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Maskless Screen Printing Process using Solder Bump Maker (SBM) for Low-cost, Fine-pitch Solder-on-Pad (SoP) Technology

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초록

A novel bumping process using solder bump maker (SBM) is developed for fine-pitch flip chip bonding. Itfeatures maskless screen printing process. A selective solder bumping mechanism without the mask is based on thematerial design of SBM. Maskless screen printing process can implement easily a fine-pitch, low-cost, and lead-free solderon-pad (SoP) technology. Its another advantage is ternary or quaternary lead-free SoP can be formed easily. The processincludes two main steps: one is the thermally activated aggregation of solder powder on the metal pads on a substrateand the other is the reflow of the deposited powder on the pads. Only a small quantity of solder powder adjacent to thepads can join the first step, so a quite uniform SoP array on the substrate can be easily obtained regardless of the padconfigurations. Through this process, an SoP array on an organic substrate with a pitch of 130 μm is, successfully, formed.

Abstract

A novel bumping process using solder bump maker (SBM) is developed for fine-pitch flip chip bonding. Itfeatures maskless screen printing process. A selective solder bumping mechanism without the mask is based on thematerial design of SBM. Maskless screen printing process can implement easily a fine-pitch, low-cost, and lead-free solderon-pad (SoP) technology. Its another advantage is ternary or quaternary lead-free SoP can be formed easily. The processincludes two main steps: one is the thermally activated aggregation of solder powder on the metal pads on a substrateand the other is the reflow of the deposited powder on the pads. Only a small quantity of solder powder adjacent to thepads can join the first step, so a quite uniform SoP array on the substrate can be easily obtained regardless of the padconfigurations. Through this process, an SoP array on an organic substrate with a pitch of 130 μm is, successfully, formed.

참고문헌 (9)

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  3. K.-S. Choi, , ETRI J, 21, pp.342~ (2010)
  4. Kwang-Seong Choi, "Novel Bumping Material for Solder-on-Pad Technology", ETRI Journal, 33(4), pp.637~640 (2011), 한국전자통신연구원
  5. Ki-Jun Sung, "Novel Bumping and Underfill Technologies for 3D IC Integration", ETRI Journal, 34(5), pp.706~712 (2012), 한국전자통신연구원
  6. Y.-S. Eom, , Microelectron. Eng, 85, pp.327~ (2008)
  7. Yong-Sung Eom, "Electrical Interconnection with a Smart ACA Composed of Fluxing Polymer and Solder Powder", ETRI Journal, 32(3), pp.414~421 (2010), 한국전자통신연구원
  8. Kwang-Seong Choi, "Novel Bumping Process for Solder on Pad Technology", ETRI Journal, 35(2), pp.340~343 (2013), 한국전자통신연구원
  9. M. Huang, "Components and Packaging Tech", IEEE Trans, 31, pp.767~ (2008)

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