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자동차 EPB Spindle 부품 제조비용 저감을 위한 다단냉간 단조공정 최적화

Multi-cold Forging Process Optimization of EPB Spindle to Reduce Manufacturing Cost

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참고문헌

키워드

주제분류기계공학

초록

Forged part made of Cold heading quality wire materials are used for automotive brake systems. The cost reduction of forged products is a major issue because of the strict shape change. A series of studies were conducted to minimize the cost of EPB spindle process among brake parts. In order to reduce the material cost, heat treatment-abbreviated material was applied and the formability on the processes was verified by the ductile fracture theory. In addition, the causes of shape fixation and die life degradation were analyzed using the numerical simulation. The process cost has been minimized by re-designing process, changing the product shape, and the die material.

Abstract

Forged part made of Cold heading quality wire materials are used for automotive brake systems. The cost reduction of forged products is a major issue because of the strict shape change. A series of studies were conducted to minimize the cost of EPB spindle process among brake parts. In order to reduce the material cost, heat treatment-abbreviated material was applied and the formability on the processes was verified by the ductile fracture theory. In addition, the causes of shape fixation and die life degradation were analyzed using the numerical simulation. The process cost has been minimized by re-designing process, changing the product shape, and the die material.

참고문헌 (6)

  1. A Systematic Approach for Weight Reduction of BIW Panels through Optimization, "A. V. Londhe", SAE, 1~7, pp.SAE Technical Paper, No. 2010-01-0389 (2010)
  2. Daw-Kwei Leu, "Springback prediction of the vee bending process for high-strength steel sheets", Journal of Mechanical Science and Technology, 30(3), pp.1077~1084 (2016), 대한기계학회
  3. B. J. Moon, "Robust Model Based Fault Detection of EPB System for Varying Temperature", Trans. Mater. Process, 17(5), pp.26~30 (2009)
  4. 김성모, "전자 제어식 주차브레이크(EPB)의 성능분석", 한국생산제조학회지, 20(6), pp.751~755 (2011), 한국생산제조학회
  5. "ASTM Standard E8, Standard Test Methods for Tension Testing of Metallic Materials", ASTM International, ~ (2013)
  6. "ASTM Standard E9, Standard Test Methods of Compression Testing of Metallic Materials at Room Temperature", ASTM International, ~ (2009)

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