점진성형 기술을 적용한 일체형 타깃휠 제작에 관한 연구
A Study on One-piece Target Wheel Manufacturing by use of Incremental Forming Process
0
조회
0
다운로드
0
인용
0
참고문헌
키워드
초록
In this paper, the goal is to produce a target wheel that integrates the plate and CPS wheel among the components of the drive plate mounted on an automobile engine. We attempted to develop a manufacturing process technology for incremental forming of a target wheel with the desired thickness by rotating a disk-shaped thin plate material and deforming the plate using a forming device and tools. Incremental forming system was set up by establishing a forming process and designing and manufacturing the device and parts required for processing. It consists of a total of 4 stages of molding process, and the optimal roll design that can properly collect materials to prevent cracks or reverse steps at each stage is primarily important. After manufacturing the prototype, a material test was performed to confirm whether the mechanical properties of the deformed part were sufficient to make gear teeth.
Abstract
In this paper, the goal is to produce a target wheel that integrates the plate and CPS wheel among the components of the drive plate mounted on an automobile engine. We attempted to develop a manufacturing process technology for incremental forming of a target wheel with the desired thickness by rotating a disk-shaped thin plate material and deforming the plate using a forming device and tools. Incremental forming system was set up by establishing a forming process and designing and manufacturing the device and parts required for processing. It consists of a total of 4 stages of molding process, and the optimal roll design that can properly collect materials to prevent cracks or reverse steps at each stage is primarily important. After manufacturing the prototype, a material test was performed to confirm whether the mechanical properties of the deformed part were sufficient to make gear teeth.
참고문헌 (10)
- Eco-friendly vehicle export warning light due to slowing demand for electric vehicles, "Maekyung.com Co., Ltd", Maekyung Economy, 12~13, pp.No. 2258 (2024)
- "K-Car recorded exports of $70.9 billion for the first time in history last year" (2024)[URL]
- W. C. Emmens, "The technology of incremental sheet forming-a brief review of the history", J. Mater. Process. Technol, 210(8), pp.981~997 (2010)
- S. J. Yoon, "Manufacture of Doubly Curved Sheet Metals Using the Incremental Roll Forming Process and Prediction of Formed Shapes for Precision Forming", J. of the Korean Society of Precision Engineering, 21(9), pp.95~102 (2004)
- M. S. Jeong, "Analysis of Formability and Wrinkle Formation according to the Thickness of Ultra-thin Stainless Steel in the Incremental Sheet forming Process", Transactions of Materials Processing, 28(6), pp.328~334 (2019)
- H. W. Kim, "Development of Roller Forming Process for a Small Gas Spring using Finite Element Analysis", J. of the Korean Society of Mech. Technology, 23(6), pp.1158~1163 (2021)
- J. H. Park, "The Study for Development of Damper Case Production Technique using Incremental Forming", J. of the Korean Society of Manufacturing Process Engineers, 10(5), pp.72~78 (2011)
- D. Marini, "Flow Forming : A Review of Research Methodologies, Prediction Models and Their Applications", Int. J. of Mechanical Engineering and Technology (IJMET), 7(5), pp.285~315 (2016)
- C. C. Wong, "A Review of Spinning, Shear Forming and Flow Forming Processes", Int. J. of Machine Tools &Manufacture, 43, pp.1419~1435 (2003)
- ASTM Standards, "A370, Standard Test Methods and Definitions for Mechanical Testing of Steel Products", ~
