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점진성형 기술을 적용한 일체형 타깃휠 제작에 관한 연구

A Study on One-piece Target Wheel Manufacturing by use of Incremental Forming Process

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초록

In this paper, the goal is to produce a target wheel that integrates the plate and CPS wheel among the components of the drive plate mounted on an automobile engine. We attempted to develop a manufacturing process technology for incremental forming of a target wheel with the desired thickness by rotating a disk-shaped thin plate material and deforming the plate using a forming device and tools. Incremental forming system was set up by establishing a forming process and designing and manufacturing the device and parts required for processing. It consists of a total of 4 stages of molding process, and the optimal roll design that can properly collect materials to prevent cracks or reverse steps at each stage is primarily important. After manufacturing the prototype, a material test was performed to confirm whether the mechanical properties of the deformed part were sufficient to make gear teeth.

Abstract

In this paper, the goal is to produce a target wheel that integrates the plate and CPS wheel among the components of the drive plate mounted on an automobile engine. We attempted to develop a manufacturing process technology for incremental forming of a target wheel with the desired thickness by rotating a disk-shaped thin plate material and deforming the plate using a forming device and tools. Incremental forming system was set up by establishing a forming process and designing and manufacturing the device and parts required for processing. It consists of a total of 4 stages of molding process, and the optimal roll design that can properly collect materials to prevent cracks or reverse steps at each stage is primarily important. After manufacturing the prototype, a material test was performed to confirm whether the mechanical properties of the deformed part were sufficient to make gear teeth.

참고문헌 (10)

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  2. "K-Car recorded exports of $70.9 billion for the first time in history last year" (2024)[URL]
  3. W. C. Emmens, "The technology of incremental sheet forming-a brief review of the history", J. Mater. Process. Technol, 210(8), pp.981~997 (2010)
  4. S. J. Yoon, "Manufacture of Doubly Curved Sheet Metals Using the Incremental Roll Forming Process and Prediction of Formed Shapes for Precision Forming", J. of the Korean Society of Precision Engineering, 21(9), pp.95~102 (2004)
  5. M. S. Jeong, "Analysis of Formability and Wrinkle Formation according to the Thickness of Ultra-thin Stainless Steel in the Incremental Sheet forming Process", Transactions of Materials Processing, 28(6), pp.328~334 (2019)
  6. H. W. Kim, "Development of Roller Forming Process for a Small Gas Spring using Finite Element Analysis", J. of the Korean Society of Mech. Technology, 23(6), pp.1158~1163 (2021)
  7. J. H. Park, "The Study for Development of Damper Case Production Technique using Incremental Forming", J. of the Korean Society of Manufacturing Process Engineers, 10(5), pp.72~78 (2011)
  8. D. Marini, "Flow Forming : A Review of Research Methodologies, Prediction Models and Their Applications", Int. J. of Mechanical Engineering and Technology (IJMET), 7(5), pp.285~315 (2016)
  9. C. C. Wong, "A Review of Spinning, Shear Forming and Flow Forming Processes", Int. J. of Machine Tools &Manufacture, 43, pp.1419~1435 (2003)
  10. ASTM Standards, "A370, Standard Test Methods and Definitions for Mechanical Testing of Steel Products", ~

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