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기계요소 부품의 정밀가공을 위한 냉간단조에 대한 연구

The Study of Cold Forging for the Precision Machining of Mechanical Elements

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주제분류과학기술학

초록

There are many methods and types in the plastic processing of metal material. Even though plastic processing is not processed accurately compared to cutting, the productivity per unit of time is higher and plastic processing can improve the mechanical properties. Therefore, we need the development of the accurate manufacturing machinery and high performance machinery suitable for the forming force of the production parts. According to the result of crank shaft, the stress and displacement is lower when the materials are heated.. According to the maximum stress value by the angle stress value when the connecting rod angle is 6.33°, the highest reaction force value appeared the lowest. We designed the hardness to be suitable for the machining ability and parts applied with stress and displacement by structural analysis of main power transmission device, crank shaft, and connecting. The cam was designed by analyzing cam’s motion curve for the accurate feed control of operating part ram. pressing force during the cutting material was 5.6 and total pressure was 85.9 spent for the upsetting material. The trimming processing pressure was 12.9 and total pressure spent for manufacturing the head of the bolt was 12.9 . Crank shaft torque was 4,244 kg·m and occurrence distance of the nominal pressure was 8mm.

Abstract

There are many methods and types in the plastic processing of metal material. Even though plastic processing is not processed accurately compared to cutting, the productivity per unit of time is higher and plastic processing can improve the mechanical properties. Therefore, we need the development of the accurate manufacturing machinery and high performance machinery suitable for the forming force of the production parts. According to the result of crank shaft, the stress and displacement is lower when the materials are heated.. According to the maximum stress value by the angle stress value when the connecting rod angle is 6.33°, the highest reaction force value appeared the lowest. We designed the hardness to be suitable for the machining ability and parts applied with stress and displacement by structural analysis of main power transmission device, crank shaft, and connecting. The cam was designed by analyzing cam’s motion curve for the accurate feed control of operating part ram. pressing force during the cutting material was 5.6 and total pressure was 85.9 spent for the upsetting material. The trimming processing pressure was 12.9 and total pressure spent for manufacturing the head of the bolt was 12.9 . Crank shaft torque was 4,244 kg·m and occurrence distance of the nominal pressure was 8mm.

참고문헌 (9)

  1. Lee, J. H., "Development of C.V. Joing for FF Car by Precision Cold Forging", Journal of Korea Society of Automotive Engineers, 14(1), pp.13~24 (1992)
  2. Kim, J. D., "Development of Precision Machining as a High-Technology Material", Journal of the Korean professional engineers association, 24(4), pp.39~45 (1991)
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  4. 최두선, "소성 가공 해석을 통한 티타늄 합금 볼트 열간 단조 공정 분석", Design & Manufacturing, 14(1), pp.42~48 (2020), 한국금형공학회[DOI]
  5. 김관우, "유한요소법을 이용한 캠버볼트의 편심단조 공정설계", 한국마린엔지니어링학회지, 40(4), pp.320~324 (2016), 한국마린엔지니어링학회[DOI]
  6. CHoi, B. K., "The simulation analysis of diecasting of magnesium alloy for mobilephone case", Journal of Industrial Technology Research, 19(3), pp.231~236 (2014)
  7. Andaya, V., "QTLs conferring cold tolerance at the booting stage of rice using recombinant inbred lines from a japonica × indica cross", Theoretical and applied genetics, 106(6), pp.1084~1090 (2003)
  8. Adaskin, A. M., "High -speed steel of optimal composition for cold-pressing tools", Metal science and heat treatment, 34(6), pp.390~394 (2014)
  9. 심호석, "생산성 향상을 위한 로봇 자동화 공정 시뮬레이션 적용 사례 연구", 산업기술연구논문지, 25(2), pp.49~55 (2020), 한국산업기술융합학회[DOI]

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