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판재 점진 성형 공정의 정밀도 향상을 위한 다이 구조 개선에 대한 연구

A study on the die structure for the improvement of the geometric accuracy in the single point sheet incremental forming process

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초록

Unlike other press forming processes, ISF (Incremental sheet forming) doesn’t require a punch and die set. However, during the ISF processes unwanted bending deformation occurred around the target geometry. This paper is aimed to analyze the effect of the die structure, which is supported by bolts, on the geometric accuracy of the ISF processes. In this research, the ISF processes with Al5052 sheet of 0.5 mm, the tool diameter of 6 mm and the stepdown of 0.4 mm was employed. L-shaped, step-shaped, relief-shaped geometry were employed in experiments. Sectional view and the plastic strain were compared. From this research we find out that the bolt supported ISF processes increases the geometric accuracy of products very effectively.

Abstract

Unlike other press forming processes, ISF (Incremental sheet forming) doesn’t require a punch and die set. However, during the ISF processes unwanted bending deformation occurred around the target geometry. This paper is aimed to analyze the effect of the die structure, which is supported by bolts, on the geometric accuracy of the ISF processes. In this research, the ISF processes with Al5052 sheet of 0.5 mm, the tool diameter of 6 mm and the stepdown of 0.4 mm was employed. L-shaped, step-shaped, relief-shaped geometry were employed in experiments. Sectional view and the plastic strain were compared. From this research we find out that the bolt supported ISF processes increases the geometric accuracy of products very effectively.

참고문헌 (7)

  1. Jeswiet, J, "Asymmetric single point incremental forming of sheet metal", CIRP Ann. - Manuf. Technol, 54(2), pp.88~114 (2005)
  2. Yang, D. Y, "Flexibility in metal forming", CIRP Ann. - Manuf. Technol, 67(2), pp.743~765 (2018)
  3. Jung, K. S, "Tool path design of the counter single point incremental forming process to decrease shape error", Mater, 13(21), pp.4719~ (2020)
  4. Silva, M. B., "Two-point incremental forming with partial die: theory and experimentation", J. Mater. Eng. Perform, 22(4), pp.1018~1027 (2013)
  5. Maidagan, E, "New Incremental Sheet Forming Process Based on a Flexible Supporting Die System", Key Eng Mater, 344, pp.607~614 (2007)
  6. Deepesh Panjwani, "A novel approach based on flexible supports for forming non-axisymmetric parts in SPIS", Int. J. Adv. Manuf. Technol, 92, pp.2463~2477 (2015)
  7. Micari, F, "Shape and dimensional accuracy in Single Point Incremental Forming: State of the art and future trends", J. Mater. Process. Technol, 191, pp.390~395 (2007)

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