궤도차량 변속기 금속 이물질 발생 원인분석 및 재발방지
Cause Analysis of Metallic Foreign Substances in a Tracked Vehicle Transmission and Prevention of Recurrence
1
조회
0
다운로드
0
인용
0
참고문헌
키워드
초록
During the annual maintenance of tracked vehicles operated by the army, large amounts of unidentified metallic foreign substances are observed in the transmission oil filter when exchanging the transmission oil and filter. After the transportation of the transmission from the field military base to the army consolidated maintenance depot, a systematic disassembly and inspection revealed that the hub assembly in the planetary range pack of the transmission was destroyed. The primary and secondary damaged parts were analyzed to investigate the root cause of the failure, and large amounts of metallic foreign substances collected in the oil filter were also analyzed. Owing to the intergranular fracture mode observed at the fractured surfaces of the hub assembly, it was speculated that a catastrophic fracture occurred owing to the action of an unknown instantaneous external force larger than the allowable load. To prevent the recurrence of similar cases in the future, a welding procedure specification (WPS) was designed, and a preheating procedure was performed before the welding process.
Abstract
During the annual maintenance of tracked vehicles operated by the army, large amounts of unidentified metallic foreign substances are observed in the transmission oil filter when exchanging the transmission oil and filter. After the transportation of the transmission from the field military base to the army consolidated maintenance depot, a systematic disassembly and inspection revealed that the hub assembly in the planetary range pack of the transmission was destroyed. The primary and secondary damaged parts were analyzed to investigate the root cause of the failure, and large amounts of metallic foreign substances collected in the oil filter were also analyzed. Owing to the intergranular fracture mode observed at the fractured surfaces of the hub assembly, it was speculated that a catastrophic fracture occurred owing to the action of an unknown instantaneous external force larger than the allowable load. To prevent the recurrence of similar cases in the future, a welding procedure specification (WPS) was designed, and a preheating procedure was performed before the welding process.
참고문헌 (10)
- Park S., "Failure analysis of a planetary gear carrier of 1200 HP transmission", Eng Fail Anal, 17(2), pp.521~529 (2010)
- Baek, H., "Failure Analysis of the First Article Endurance Tests of 1500 HP Transmission", J Def Qual Soc, 1(2), pp.68~85 (2019)
- 윤성현, "궤도차량 변속오류 예방을 위한 품질개선", 품질경영학회지, 51(2), pp.297~313 (2023), 한국품질경영학회[DOI]
- "VDI 3822: Failure analysis - Fundamentals and performance of failure analysis", VDI-Gesellschaft Materials Engineering, ~ (2011)
- Andersen, B., "The ASQ Pocket Guide to Root Cause Analysis" (2013), ASQ Quality Press
- Duffy, G. L., "The ASQ Quality Improvement Pocket Guide" (2013), ASQ Quality Press
- 정혜수, "회전익 항공기용 레이더 경보수신기 결함 원인분석을 통한 개선방안 연구", 국방품질연구논집(JDQS), 5(1), pp.20~27 (2023), 국방기술품질원[DOI]
- 김세운, "항공기 보조동력장치 내 입구안내익 구동기어의 마모 결함 개선 연구", 국방품질연구논집(JDQS), 5(1), pp.198~206 (2023), 국방기술품질원[DOI]
- Davis, J. R, "ASM Specialty Handbook : Carbons and Alloy Steels" (1996), ASM International
- 박경철, "국방분야 인용 원·부자재 규격", 표준 개정 효율화 연구, 2018, pp.46(3), 497~508[DOI]
