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DLC 코팅된 SACM645 소재의 마모 특성

Wear Property of SACM645 Material with DLC Coating

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초록

Oil hydraulic piston pumps are being extensively used around the world, because of their simple design, light weight, effective cost, etc. An oil hydraulic pump is likely to have the serious problems of high leakage, friction, and low energy efficiency after a long period of use. In an oil hydraulic piston pump, the clearance between the valve block and piston plays an important role for volumetric and overall efficiency. In this study, the wear property of the SACM645 material with DLC coating used for a hydraulic piston pump was determined by experimentation with variable heat treatment. To investigate the effect according to the piston surface condition, five different types of specimens were prepared. The maximum tensile strengths of the QT and QT Nitration specimens had similar values of about 800 MPa, but the strains indicated a big difference. In a wear test, the wear characteristic of the DLC coating specimen was shown to be excellent. The QT, QT+IH, QT+Nitration, and matirx specimen showed similar wear characteristics. In the case of a dry condition without oil, the DLC coating specimen had good wear resistance, with no wear shown

Abstract

Oil hydraulic piston pumps are being extensively used around the world, because of their simple design, light weight, effective cost, etc. An oil hydraulic pump is likely to have the serious problems of high leakage, friction, and low energy efficiency after a long period of use. In an oil hydraulic piston pump, the clearance between the valve block and piston plays an important role for volumetric and overall efficiency. In this study, the wear property of the SACM645 material with DLC coating used for a hydraulic piston pump was determined by experimentation with variable heat treatment. To investigate the effect according to the piston surface condition, five different types of specimens were prepared. The maximum tensile strengths of the QT and QT Nitration specimens had similar values of about 800 MPa, but the strains indicated a big difference. In a wear test, the wear characteristic of the DLC coating specimen was shown to be excellent. The QT, QT+IH, QT+Nitration, and matirx specimen showed similar wear characteristics. In the case of a dry condition without oil, the DLC coating specimen had good wear resistance, with no wear shown

참고문헌 (8)

  1. 김남석, "유압 피스톤 펌프 소재의 마모 특성에 관한 연구", 한국해양공학회지, 23(3), pp.30~34 (2009), 한국해양공학회
  2. 김태규, "RF CVD법에 의한 DLC 박막의 기계적 특성 연구", 2007년도 대한기계학회 재료 및 파괴분과 1차 학술대회, pp.222~226 (2007), 대한기계학회
  3. 유압피스톤펌프․모터의 피스톤과 실린더 사이의 윤활해석, "박태조", ~ (1997)
  4. 안석환, "용접열사이클 재현에 의한 SS400강 및 STS304강의 특성 평가- 제1보: 기계적 특성 및 조직", 한국해양공학회지, 19(6), pp.64~71 (2005), 한국해양공학회
  5. 저마찰 플라즈마 코팅 마찰큐티 메카니즘 규명, "안효석", 한국과학기술연구원, ~ (2004)
  6. 윤한기, "나노인덴터에 의한 ITO", Glass 박막재의 기계적 특성, 2007, pp.21(1), 59~63[DOI]
  7. 이진호, "나노다이아몬드가 첨가된 프라이팬 불소수지 코팅의 Tribological 특성연구", 한국해양공학회 추계학술대회, pp.152~155 (2008), 한국해양공학회
  8. 임동필, "나노다이아몬드가 첨가된 PTFE복합 코팅의 큐티 마찰 특성에 관한 연구", pp.1~107 (2007), 고려대학교 대학원

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