유한요소해석에 의한 DLC 코팅면의 마멸기구에 대한 연구
A Study on Wear Mechanism in Diamond-like Carbon Coated Surface by Finite Element Analysis
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초록
Various heat treatment and surface coating methods have been applied to machine parts. Nowadays,diamond-like carbon (DLC) coatings are widely used because of their excellent tribological characteristics. Despite the numerous studies on DLC-coated engineering surfaces, the exact wear mechanisms related to thecoating thickness and elastic modulus have not been fully examined. In this study, a sliding contact problembetween a small spherical hard particle and a DLC-coated steel surface is analyzed using a nonlinear finite elementcode, MARC. The maximum principal stress distributions and deformed surfaces are compared for differentcoating thicknesses and Young’s modulus values. Plastically deformed surface shapes such as a groove and torusindicate that the most dominant wear mechanism for a DLC-coated surface is abrasive wear. Fatigue wear canalso play a role in a case where the coating thickness is relatively large and the elastic modulus is high.
Abstract
Various heat treatment and surface coating methods have been applied to machine parts. Nowadays,diamond-like carbon (DLC) coatings are widely used because of their excellent tribological characteristics. Despite the numerous studies on DLC-coated engineering surfaces, the exact wear mechanisms related to thecoating thickness and elastic modulus have not been fully examined. In this study, a sliding contact problembetween a small spherical hard particle and a DLC-coated steel surface is analyzed using a nonlinear finite elementcode, MARC. The maximum principal stress distributions and deformed surfaces are compared for differentcoating thicknesses and Young’s modulus values. Plastically deformed surface shapes such as a groove and torusindicate that the most dominant wear mechanism for a DLC-coated surface is abrasive wear. Fatigue wear canalso play a role in a case where the coating thickness is relatively large and the elastic modulus is high.
참고문헌 (12)
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- 박태조, "시일과 코팅된 스틸면 사이의 구형 입자에 의한 미끄럼 접촉 해석", 한국윤활학회지, 28(6), pp.283~288 (2012), 한국윤활학회
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