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유한요소해석에 의한 DLC 코팅면의 마멸기구에 대한 연구

A Study on Wear Mechanism in Diamond-like Carbon Coated Surface by Finite Element Analysis

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주제분류기계공학

초록

Various heat treatment and surface coating methods have been applied to machine parts. Nowadays,diamond-like carbon (DLC) coatings are widely used because of their excellent tribological characteristics. Despite the numerous studies on DLC-coated engineering surfaces, the exact wear mechanisms related to thecoating thickness and elastic modulus have not been fully examined. In this study, a sliding contact problembetween a small spherical hard particle and a DLC-coated steel surface is analyzed using a nonlinear finite elementcode, MARC. The maximum principal stress distributions and deformed surfaces are compared for differentcoating thicknesses and Young’s modulus values. Plastically deformed surface shapes such as a groove and torusindicate that the most dominant wear mechanism for a DLC-coated surface is abrasive wear. Fatigue wear canalso play a role in a case where the coating thickness is relatively large and the elastic modulus is high.

Abstract

Various heat treatment and surface coating methods have been applied to machine parts. Nowadays,diamond-like carbon (DLC) coatings are widely used because of their excellent tribological characteristics. Despite the numerous studies on DLC-coated engineering surfaces, the exact wear mechanisms related to thecoating thickness and elastic modulus have not been fully examined. In this study, a sliding contact problembetween a small spherical hard particle and a DLC-coated steel surface is analyzed using a nonlinear finite elementcode, MARC. The maximum principal stress distributions and deformed surfaces are compared for differentcoating thicknesses and Young’s modulus values. Plastically deformed surface shapes such as a groove and torusindicate that the most dominant wear mechanism for a DLC-coated surface is abrasive wear. Fatigue wear canalso play a role in a case where the coating thickness is relatively large and the elastic modulus is high.

참고문헌 (12)

  1. Bhushan, B., "Principles and Applications of Tribology" (1999), John Wiley & Sons
  2. Fluid Sealing Technology - Principles and Applications, "Müller, H. K.", ~ (1998)
  3. Michler, J., "Analysis of Coating Fracture and Substrate Plasticity Induced by Spherical Indentors: Diamond and Diamond-like Carbon Layers on Steel Substrates", Thin Solid Films, 381, pp.119~134 (2001)
  4. Lu, Y. C., "Finite Element Analysis of Deep Indentation by a Spherical Indenter", J. of Materials Science, 43, pp.6331~6336 (2008)
  5. Wei, C., "A Finite Element Analysis of the Effects of Residual Stress, Substrate Roughness and Non-uniform Stress Distribution on the Mechanical Properties of Diamond-like Carbon Films", Diamond & Related Materials, 20, pp.839~844 (2011)
  6. Keunecke, M., "Preparation and Comparison of a-C:H Coatings Using Reactive Sputter Techniques", Thin Solid Films, 518(5), pp.1465~1469 (2009)
  7. Wei, C., "Effect of Film Thickness and Interlayer on the Adhesion Strength of Diamond like Carbon Films on Different Substrates", Diamond and Related Materials, 16, pp.1325~1330 (2007)
  8. 김동욱, "Friction Characteristics of DLC and WC", C, 2011, pp.27(6), 308~313[DOI]
  9. Pettersson, U., "Friction and Wear Properties of micro Textured DLC Coated Surfaces in Boundary Lubricated Sliding", Tribology Letters, 17(3), pp.553~559 (2004)
  10. Holmberg, K., "Tribological Analysis of TiN and DLC Coated Contacts by 3D FEM Modelling and Stress Simulation", Wear, 264(9-10), pp.887~884 (2008)
  11. 박태조, "시일과 코팅된 스틸면 사이의 구형 입자에 의한 미끄럼 접촉 해석", 한국윤활학회지, 28(6), pp.283~288 (2012), 한국윤활학회
  12. MSC, "MSC. MARC", MENTAT 2012r1 User's Guide, 2012

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