자동차 드라이브 샤프트와 액슬 시스템의 트라이볼로지적인특성에 관한 고장사례 고찰
Failure Examples Study for Tribological Characteristics of Drive Shaft and Axle System in Vehicles
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초록
This study examined the tribological characteristics of the drive shaft and axle system in vehicles. The first drive shaft example contained end play for a CV joint that transferred part of the transmission powerto the wheel. The joint part of the drive shaft was deformed because of reduced durability due to wear. Thus,vibrations caused the body to shake and become unbalanced when the drive shaft transferred the power. The secondexample was the cross-section of a shaft that connected the slip-connection of the propeller shaft on the inputside to the yoke flange of the output side; the durability was reduced because of corrosion. End play caused bywear between the bearing and cross-section shaft appeared to cause shaking. In the third example, a grease leakreduced lubrication and thus caused damage to the hub bearing and inside the knuckle. The failure was producedby sticking. The fourth example had noise produced by the gear and gear transfer. This was due to the backlashof the pinion and few ring gears for the differential gear. Therefore, drive shaft and axle systems must be thoroughlychecked and managed to minimize and reduce failure phenomena.
Abstract
This study examined the tribological characteristics of the drive shaft and axle system in vehicles. The first drive shaft example contained end play for a CV joint that transferred part of the transmission powerto the wheel. The joint part of the drive shaft was deformed because of reduced durability due to wear. Thus,vibrations caused the body to shake and become unbalanced when the drive shaft transferred the power. The secondexample was the cross-section of a shaft that connected the slip-connection of the propeller shaft on the inputside to the yoke flange of the output side; the durability was reduced because of corrosion. End play caused bywear between the bearing and cross-section shaft appeared to cause shaking. In the third example, a grease leakreduced lubrication and thus caused damage to the hub bearing and inside the knuckle. The failure was producedby sticking. The fourth example had noise produced by the gear and gear transfer. This was due to the backlashof the pinion and few ring gears for the differential gear. Therefore, drive shaft and axle systems must be thoroughlychecked and managed to minimize and reduce failure phenomena.
참고문헌 (11)
- Axle Noise Control - IVA Propeller Shaft, "Walter, M. Esser", ~, pp.SAE paper 690259
- Torsional Vibration in a mechanical Drive, "George, R. Doyle", ~, pp.SAE paper 821029
- Development of Propeller Shaft with a New Nylon Coating, "Kimimasa Murayama", ~, pp.SAE paper 920612
- A simulation Method of Rear Axle Gear Noise, "Naoto Hirasaka", ~, pp.SAE paper 911041
- 임영관, "수분함량에 따른 자동차용 휠베어링 그리스 품질특성 연구", 한국윤활학회지, 27(5), pp.275~280 (2011), 한국윤활학회
- 이철희, "자동차용 등속 조인트의 내부 마찰 모델 개발", 한국윤활학회지, 24(5), pp.215~220 (2008), 한국윤활학회
- 김청균, "전륜구동 수동변속기에 대한 트라이볼로지적 고장사례 연구", 한국윤활학회지, 24(6), pp.285~290 (2008), 한국윤활학회
- Hyun-dai motor company, "Structure of Vehicle", ~ (2010)
- Kang, H.-I., "Chassis of Vehicle" (2012), golden-bell
- The Korean Society of Automotive Engineering, "Automotive Technical Hand-book - Design part" (1996)
- Lee, I.-K., "Practice Master of Car" (2010), golden-bell
