A PM Policy for a Production System Considering the Quality Cost of Processed Products
0
조회
0
다운로드
2
인용
0
참고문헌
키워드
초록
This paper introduces an analytic model to decide the economic preventive maintenance policy for a production system. A policy is defined to be optimal if it minimizes the expected cost rate comprised of failure costs, maintenance costs and quality costs which are assessed from the quality of processed products using the concept of a loss function. The model is developed assuming that a system can have not only failure but also degradation during a production and the degradation comes with the quality-down of processed products. In addition, maintenance activities are assumed to restore the system condition before the failure or degradation. Some numerical examples and sensitivity analyses for the model parameters are provided to derive the practical interpretations that can be helpful for implementing the model.
Abstract
This paper introduces an analytic model to decide the economic preventive maintenance policy for a production system. A policy is defined to be optimal if it minimizes the expected cost rate comprised of failure costs, maintenance costs and quality costs which are assessed from the quality of processed products using the concept of a loss function. The model is developed assuming that a system can have not only failure but also degradation during a production and the degradation comes with the quality-down of processed products. In addition, maintenance activities are assumed to restore the system condition before the failure or degradation. Some numerical examples and sensitivity analyses for the model parameters are provided to derive the practical interpretations that can be helpful for implementing the model.
참고문헌 (20)
- Alexander, S. M., "Economic design of control charts using the Taguchi loss function", Computers and Industrial Engineering, 28(3), pp.671~679 (1995)
- Chick S., "Using Wear Curves to Predict the Cost of Changes in Cutting Conditions", Journal of Manufacturing Science and Engineering, 120(1), pp.166~168 (1998)
- Drezner, Z., "Optimal Control of a Linear Trend Process with Quadratic Loss", IIE Transactions, 21(1), pp.66~72 (1989)
- Elsayed, E. A., "An economic design of control chart using quadratic loss function", International Journal of Production Research, 32(4), pp.873~887 (1994)
- Hui, Y. V., "Optimal machining conditions with costs of quality and tool maintenance for turning", International Journal of Production Research, 39(4), pp.647~665 (2001)
- Kim, D. H., "Compensation Apparatus of Heat Distortion and Real-time Correction for Knowledge-Evolution based Machine Tools", Journal of the Korean Society for Precision Engineering, 26(1), pp.38~42 (2009)
- 이상천, "브로칭 공구의 수명 분석", 산업공학(IE interfaces), 15(1), pp.64~72 (2002), 대한산업공학회
- Lofthouse, T., "The Taguchi loss function", International Journal of Productivity and Performance Management, 48(6), pp.218~223 (1999)
- Muchiri, P., "Performance measurement using overall equipment effectiveness(OEE) : literature review and practical application discussion", International Journal of Production Research, 46(13), pp.3517~3535 (2008)
- Nakajima, S., "Introduction to TPM : Total Productive Maintenance" (1998), Productivity Press
- 오승열, "비례 수명 감소 모형을 사용한 절삭공구의 연마효과 및 경제적 수명 분석", 산업공학(IE interfaces), 19(4), pp.316~323 (2006), 대한산업공학회
- Ohnishi, M., "An optimal inspection and replacement policy for a deteriorating system", Journal of Applied Probability, 23(4), pp.973~988 (1986)
- Park, J. H., "Optimal maintenance scheduling for a system with indirect and direct preventive maintenances. International Journal of Industrial Engineering : Theory", Applications and Practice, 18(7), pp.335~343 (2011)
- Park, J. H., "The Economic Maintenance Scheduling for a Batch Production System Considering Quality of the Processed Products", Mathematical Applications in Science & Mechanics(Proceedings of the International Conference), pp.70~75 (2013)
- Sheikh, A. K., "Optimal tool replacement and resetting strategies in automated manufacturing systems", International Journal of Production Research, 37(4), pp.917~937 (1999)
- Spiring, F. A., "A General Class of Loss Functions with Industrial Applications", Journal of Quality Technology, 30(2), pp.152~162 (1998)
- Taguchi, G., "Introduction to Quality Engineering: Designing Quality into Products and Process" (1986), White plains
- "Wikipedia(a)"[URL]
- "Wikipedia(b)"[URL]
- Zhou, C., "Tool Status Recording and Its Use in Probability Optimization", Journal of Engineering for Industry, 114(4), pp.494~499 (1992)