A State-of-the-Art Review of Graphene-Based Corrosion Resistant Coatings for Metal Protection
0
조회
0
다운로드
0
인용
0
참고문헌
키워드
초록
Any design engineer or coating formulator’s primary objective is to protect metals. Large investments in terms of money, time, labour, and other resources are necessary for constructing large-scale machinery and structures. In terms of economy, the structure’s lifespan should be as long as feasible to create revenue. It is becoming essential to protect metal substrates from corrosion to prolong the lifespan of such huge structures. One of the most exciting, durable, useful, and effective methods to protect metals from corrosion is the application of corrosion-resistant coating. Graphene is a novel material with a wide range of applications because of its extraordinary features. The use of graphene in coating creates an obstacle and complicates the path for corrosive medium to reach the metal. As the path to the metal elongates, the corrosion medium takes longer to reach the metal. Thus, metal corrosion can be avoided. In this paper, the importance of graphene in coating formulation is discussed, including chemical modifications of graphene, the effect of graphene concentration on corrosion inhibition, and the contact angle of coating. This review also highlights the significance of water-based corrosion-resistant coating for preventing environmental damage.
Abstract
Any design engineer or coating formulator’s primary objective is to protect metals. Large investments in terms of money, time, labour, and other resources are necessary for constructing large-scale machinery and structures. In terms of economy, the structure’s lifespan should be as long as feasible to create revenue. It is becoming essential to protect metal substrates from corrosion to prolong the lifespan of such huge structures. One of the most exciting, durable, useful, and effective methods to protect metals from corrosion is the application of corrosion-resistant coating. Graphene is a novel material with a wide range of applications because of its extraordinary features. The use of graphene in coating creates an obstacle and complicates the path for corrosive medium to reach the metal. As the path to the metal elongates, the corrosion medium takes longer to reach the metal. Thus, metal corrosion can be avoided. In this paper, the importance of graphene in coating formulation is discussed, including chemical modifications of graphene, the effect of graphene concentration on corrosion inhibition, and the contact angle of coating. This review also highlights the significance of water-based corrosion-resistant coating for preventing environmental damage.
참고문헌 (104)
- Yingbo Hou, "Experimental Investigation on Corrosion Effect on Mechanical Properties of Buried Metal Pipes", International Journal of Corrosion, 2016, pp.1~13 (2016), Hindawi Limited[DOI]
- B. Hou, "The cost of corrosion in China" (2019), Springer
- A. Kadhim, "Corrosion inhibitors. A review", International Journal of Corrosion and Scale Inhibition, 10(1), pp.54~ (2021), IFHAN[DOI]
- K. P. Balan, "Metallurgical Failure Analysis", pp.155~178 (2018), Elsevier
- S. Harsimran, "Overview of Corrosion and Its Control: a Critical Review", Proceedings on Engineering Sciences, 3, pp.13~ (2021)
- C. Vargel, "Corrosion of Aluminium, 2nd", pp.159~162 (2020), 00013-2
- R. G. Kelly, "Encyclopedia of Interfacial Chemistry", pp.291~301 (2018), Elsevier
- A. S. Hamdy Makhlouf, "Intelligent Coatings for Corrosion Control", pp.537~555 (2015), Elsevier Inc
- K.V Akpanyung, "Pitting corrosion evaluation: a review", Journal of Physics: Conference Series, 1378(2), pp.022088~ (2019), IOP Publishing[DOI]
- K. J. Bundy, (2008), Woodhead Publishing
- A. S. H. Makhlouf, (2018), Elsevier
- R. Landolfo, "Modeling of metal structure corrosion damage: A state of the art report", Sustainability, 2, pp.2163~ (2010)[DOI]
- Z. Ahmad, "Principles of Corrosion Engineering and Corrosion Control", pp.120~270 (2006)
- S. Virtanen, "Encyclopedia of Electrochemical Power Sources", pp.56~63 (2009)
- Kourosh Esfandiari, "Influence of impressed current cathodic protection systems on chemical characteristics of underground water", Water Environment Research, 92(12), pp.2105~2111 (2020), Wiley[DOI]
- Sandeep V. Gujjar, "Investigation of Various Coating Resins for Optimal Anticorrosion and Mechanical Properties of Mild Steel Surface in NaCl Solution", Advances in Materials Science and Engineering, 2022, pp.1~9 (2022), Hindawi Limited[DOI]
- M. Natesan,, "ATMOSPHERIC CORROSIVITY AND DURABILITY MAPS OF INDIA", Corrosion Reviews, 27(Supplement), pp.61~112 (2009), Walter de Gruyter GmbH[DOI]
- Simo Olavi Pehkonen, "Introduction and Background", Interface Science and Technology, 23, pp.1~ (2018), Elsevier[DOI]
- U. Eduok, "Self-Healing Composite Materials", pp.123~162 (2019), Elsevier
- C. Wei, "Handbook of Environmental Degradation of Materials, 3rd ed" (2018), Elsevier
- I. Polmear, "Light Alloys (Fifth Edition)", pp.31~107 (1991), 00002-6
- R. Asmatulu, "Corrosion Protection and Control Using Nanomaterials", pp.357~374 (2012), Woodhead Publishing
- R. Singh, "Corrosion Control for Offshore Structures", pp.115~129 (2014), 00008-5
- P. Maaß, "Handb.Hot-Dip Galvaniz", pp.1~19 (2011)
- F. Deflorian, "Handbook of Smart Coatings for Materials Protection", pp.530~559 (2014)
- Ahmed Abdel Nazeer, "Potential use of smart coatings for corrosion protection of metals and alloys: A review", Journal of Molecular Liquids, 253, pp.11~22 (2018), Elsevier BV[DOI]
- L. Veleva, "Anti-Corrosion Pigments", ~ (2014)
- I. Press, "Recent advances in epoxy coatings for corrosion protection of steel?: Experimental and modelling approach - A review", ~
- Véronique Dehan, "High-performance water-based barrier coatings for the corrosion protection of structural steel", Steel Construction, 10(3), pp.254~259 (2017), Wiley[DOI]
- Siavash Khodakarami, "Scalable Corrosion-Resistant Coatings for Thermal Applications", ACS Applied Materials Interfaces, 13(3), pp.4519~4534 (2021), American Chemical Society (ACS)[DOI]
- Ahmed A. Farag, "Applications of nanomaterials in corrosion protection coatings and inhibitors", Corrosion Reviews, 38(1), pp.67~86 (2020), Walter de Gruyter GmbH[DOI]
- Fan-Long Jin, "Synthesis and application of epoxy resins: A review", Journal of Industrial and Engineering Chemistry, 29, pp.1~11 (2015), 한국공업화학회[DOI]
- Yankun Xie, "A novel approach to fabricate polyacrylate modified graphene oxide for improving the corrosion resistance of epoxy coatings", Colloids and Surfaces A: Physicochemical and Engineering Aspects, 593, pp.124627~ (2020), Elsevier BV[DOI]
- Liberata Guadagno, "Development of epoxy mixtures for application in aeronautics and aerospace", RSC Adv., 4(30), pp.15474~15488 (2014), Royal Society of Chemistry (RSC)[DOI]
- Yiru Wang, "A One-Component, Fast-Cure, and Economical Epoxy Resin System Suitable for Liquid Molding of Automotive Composite Parts", Materials, 11(5), pp.685~ (2018), MDPI AG[DOI]
- Ilbeom Choi, "Hybrid composite low-observable radome composed of E-glass", aramid, Composite Structures, pp.2014, 117[DOI]
- Xiaoliang Zeng, "Fibrous Epoxy Substrate with High Thermal Conductivity and Low Dielectric Property for Flexible Electronics", Advanced Electronic Materials, 2(5), pp.1500485~ (2016), Wiley[DOI]
- Panta Jojibabu, "A review of research advances in epoxy-based nanocomposites as adhesive materials", International Journal of Adhesion and Adhesives, 96, pp.102454~ (2020), Elsevier BV[DOI]
- Anna Rudawska, "Mechanical Properties of Selected Epoxy Adhesive and Adhesive Joints of Steel Sheets", Applied Mechanics, 2(1), pp.108~126 (2021), MDPI AG[DOI]
- M.R. Bagherzadeh, "Novel water-based nanosiloxane epoxy coating for corrosion protection of carbon steel", Surface and Coatings Technology, 206(8-9), pp.2057~2063 (2012), Elsevier BV[DOI]
- Jianguo Liu, "Fabrication of superhydrophobic coatings for corrosion protection by electrodeposition: A comprehensive review", Colloids and Surfaces A: Physicochemical and Engineering Aspects, 607, pp.125498~ (2020), Elsevier BV[DOI]
- Vipul Sharma, "Recent progress in nano-oxides and CNTs based corrosion resistant superhydrophobic coatings: A critical review", Progress in Organic Coatings, 140, pp.105512~ (2020), Elsevier BV[DOI]
- Manuela Mattone, "Experimentation of Earth-Gypsum Plasters for the Conservation of Earthen Constructions", International Journal of Architectural Heritage, 11(6), pp.763~772 (2017), Informa UK Limited[DOI]
- Shibing Ding, "Fabrication of self-cleaning super-hydrophobic nickel", graphene hybrid film with improved corrosion resistance on mild steel, 2017, pp.117, 280~288[DOI]
- Nurul Husna Othman, "Graphene-based polymer nanocomposites as barrier coatings for corrosion protection", Progress in Organic Coatings, 135, pp.82~99 (2019), Elsevier BV[DOI]
- Shunli Zheng, "Waterborne bio-based epoxy coatings for the corrosion protection of metallic substrates", Progress in Organic Coatings, 136, pp.105265~ (2019), Elsevier BV[DOI]
- José Paulo S. Farinha, "Industrial Applications for Intelligent Polymers and Coatings", pp.619~664 (2016)
- A. S. H. Makhlouf, "Handbook of Smart Coatings for Materials Protection", pp.56~74 (2014), Woodhead
- Dheeraj Singh Chauhan, "Graphene and graphene oxide as new class of materials for corrosion control and protection: Present status and future scenario", Progress in Organic Coatings, 147, pp.105741~ (2020), Elsevier BV[DOI]
- Santosh K. Tiwari, "Graphene research and their outputs: Status and prospect", Journal of Science: Advanced Materials and Devices, 5(1), pp.10~29 (2020), Elsevier BV[DOI]
- Santosh K. Tiwari, "Magical Allotropes of Carbon: Prospects and Applications", Critical Reviews in Solid State and Materials Sciences, 41(4), pp.257~317 (2016), Informa UK Limited[DOI]
- Shuan Liu, "Corrosion Resistance of Graphene-Reinforced Waterborne Epoxy Coatings", Journal of Materials Science & Technology, 32(5), pp.425~431 (2016), Elsevier BV[DOI]
- Vikas Berry, "Impermeability of graphene and its applications", Carbon, 62, pp.1~10 (2013), Elsevier BV[DOI]
- Jae-Ung Lee, "Estimation of Young’s Modulus of Graphene by Raman Spectroscopy", Nano Letters, 12(9), pp.4444~4448 (2012), American Chemical Society (ACS)[DOI]
- Rui Ding, "A brief review of corrosion protective films and coatings based on graphene and graphene oxide", Journal of Alloys and Compounds, 764, pp.1039~1055 (2018), Elsevier BV[DOI]
- Zongping Chen, "Three-dimensional flexible and conductive interconnected graphene networks grown by chemical vapour deposition", Nature Materials, 10(6), pp.424~428 (2011), Springer Science and Business Media LLC[DOI]
- Sungjin Park, "Chemical methods for the production of graphenes", Nature Nanotechnology, 4(4), pp.217~224 (2009), Springer Science and Business Media LLC[DOI]
- Frank Schwierz, "Graphene transistors", Nature Nanotechnology, 5(7), pp.487~496 (2010), Springer Science and Business Media LLC[DOI]
- Shubin Yang, "Sandwich-Like, Graphene-Based Titania Nanosheets with High Surface Area for Fast Lithium Storage", Advanced Materials, 23(31), pp.3575~3579 (2011), Wiley[DOI]
- Wei Chang, "Characterizing corrosion properties of graphene barrier layers deposited on polycrystalline metals", Surface and Coatings Technology, 398, pp.126077~ (2020), Elsevier BV[DOI]
- Ruiyu Zhang, "A novel functionally graded Ni-graphene coating and its corrosion resistance", Journal of Alloys and Compounds, 829, pp.154495~ (2020), Elsevier BV[DOI]
- Fei Zhong, "Self-assembled graphene oxide-graphene hybrids for enhancing the corrosion resistance of waterborne epoxy coating", Applied Surface Science, 488, pp.801~812 (2019), Elsevier BV[DOI]
- Sepideh Pourhashem, "Corrosion protection properties of novel epoxy nanocomposite coatings containing silane functionalized graphene quantum dots", Journal of Alloys and Compounds, 731, pp.1112~1118 (2018), Elsevier BV[DOI]
- Randy Abakah, "Comparative Study of Corrosion Properties of Different Graphene Nanoplate", Epoxy Composite Coatings for Enhanced Surface Barrier Protection, 2021, pp.11(3), 285~[DOI]
- Santosh Kumar Yadav, "Functionalized graphene nanoplatelets for enhanced mechanical and thermal properties of polyurethane nanocomposites", Applied Surface Science, 266, pp.360~367 (2013), Elsevier BV[DOI]
- Kamalon Rajitha, "Evaluation of anti-corrosion performance of modified gelatin-graphene oxide nanocomposite dispersed in epoxy coating on mild steel in saline media", Colloids and Surfaces A: Physicochemical and Engineering Aspects, 587, pp.124341~ (2020), Elsevier BV[DOI]
- Hongyi Shi, "Synthesis of carboxymethyl chitosan-functionalized graphene nanomaterial for anticorrosive reinforcement of waterborne epoxy coating", Carbohydrate Polymers, 252, pp.117249~ (2021), Elsevier BV[DOI]
- Xingnan Zhou, "Facile modification of graphene oxide with Lysine for improving anti-corrosion performances of water-borne epoxy coatings", Progress in Organic Coatings, 136, pp.105200~ (2019), Elsevier BV[DOI]
- Peng Wang, "Preparation of Graphene-Modified Anticorrosion Coating and Study on Its Corrosion Resistance Mechanism", International Journal of Photoenergy, 2020, pp.1~9 (2020), Hindawi Limited[DOI]
- Bohdan Kulyk, "A critical review on the production and application of graphene and graphene-based materials in anti-corrosion coatings", Critical Reviews in Solid State and Materials Sciences, 47(3), pp.309~355 (2021), Informa UK Limited[DOI]
- Haneul Jang, "Reduced graphene oxide as a protection layer for Al", Applied Surface Science, 407, pp.1~7 (2017), Elsevier BV[DOI]
- Weixin Hou, "Recent advances and future perspectives for graphene oxide reinforced epoxy resins", Materials Today Communications, 23, pp.100883~ (2020), Elsevier BV[DOI]
- William S. Hummers, "Preparation of Graphitic Oxide", Journal of the American Chemical Society, 208, pp.1937~ (1957), American Chemical Society (ACS)[DOI]
- Chang Peng, "Bulk functionalization of graphene using diazonium compounds and amide reaction", Applied Surface Science, 280, pp.914~919 (2013), Elsevier BV[DOI]
- Lucia Romo, "The Effect of a Chemically Modified Graphene in Water Based Corrosion Coating", ECS Transactions, 36(1), pp.111~118 (2011), The Electrochemical Society[DOI]
- Seungwoo Son, "Spontaneous Formation of a ZnO Monolayer by the Redox Reaction of Zn on Graphene Oxide", ACS Applied Materials &Interfaces, 12(48), pp.54222~54229 (2020), American Chemical Society (ACS)[DOI]
- M. Rajabi, "Assessment of graphene oxide", epoxy nanocomposite as corrosion resistance coating on carbon steel, 2014, pp.50(7), 509~516[DOI]
- Youtong Wu, "Graphene Oxide-Loaded Zinc Phosphate as an Anticorrosive Reinforcement in Waterborne Polyurethane Resin", International Journal of Electrochemical Science, pp.5271~5286 (2019), ESG[DOI]
- Qingsong Zhu, "Synergistic effect of polypyrrole functionalized graphene oxide and zinc phosphate for enhanced anticorrosion performance of epoxy coatings", Composites Part A: Applied Science and Manufacturing, 130, pp.105752~ (2020), Elsevier BV[DOI]
- Md J. Nine, "Robust Superhydrophobic Graphene-Based Composite Coatings with Self-Cleaning and Corrosion Barrier Properties", ACS Appl. Mater. Interfaces, 7(51), pp.28482~28493 (2015), American Chemical Society (ACS)[DOI]
- M. Ajay Krishnan, "Graphene-based anticorrosive coatings for copper", RSC Advances, 8(1), pp.499~507 (2018), Royal Society of Chemistry (RSC)[DOI]
- Yanjun Ma, "Chemical modification of graphene oxide to reinforce the corrosion protection performance of UV-curable polyurethane acrylate coating", Progress in Organic Coatings, 141, pp.105547~ (2020), Elsevier BV[DOI]
- Long-Cheng Tang, "The effect of graphene dispersion on the mechanical properties of graphene", epoxy composites, 2013, pp.60, 16~27[DOI]
- Xin Wang, "Covalent functionalization of graphene with organosilane and its use as a reinforcement in epoxy composites", Composites Science and Technology, 72(6), pp.737~743 (2012), Elsevier BV[DOI]
- Lijun Cao, "How a bio-based epoxy monomer enhanced the properties of diglycidyl ether of bisphenol A (DGEBA)", graphene composites, 2013, pp.1(16), 5081~[DOI]
- Sepideh Pourhashem, "Exploring corrosion protection properties of solvent based epoxy-graphene oxide nanocomposite coatings on mild steel", Corrosion Science, 115, pp.78~92 (2017), Elsevier BV[DOI]
- Li-Zhi Guan, "Toward effective and tunable interphases in graphene oxide", epoxy composites by grafting different chain lengths of polyetheramine onto graphene oxide, 2014, pp.2(36), 15058~[DOI]
- Sepideh Pourhashem, "Distinctive roles of silane coupling agents on the corrosion inhibition performance of graphene oxide in epoxy coatings", Progress in Organic Coatings, 111, pp.47~56 (2017), Elsevier BV[DOI]
- Saurav Ramesh Nayak, "Corrosion protection performance of functionalized graphene oxide nanocomposite coating on mild steel", Surfaces and Interfaces, 11, pp.63~73 (2018), Elsevier BV[DOI]
- Zongxue Yu, "Preparation of graphene oxide modified by titanium dioxide to enhance the anti-corrosion performance of epoxy coatings", Surface and Coatings Technology, 276, pp.471~478 (2015), Elsevier BV[DOI]
- Kamalon Rajitha, "Application of modified graphene oxide – Polycaprolactone nanocomposite coating for corrosion control of mild steel in saline medium", Materials Chemistry and Physics, 241, pp.122050~ (2020), Elsevier BV[DOI]
- Patricia Azuka Okafor, "Thermomechanical and corrosion inhibition properties of graphene", epoxy ester–siloxane–urea hybrid polymer nanocomposites, 2015, pp.88, 237~244[DOI]
- G. Christopher, "Comparative study of effect of corrosion on mild steel with waterborne polyurethane dispersion containing graphene oxide versus carbon black nanocomposites", Progress in Organic Coatings, 89, pp.199~211 (2015), Elsevier BV[DOI]
- S. Chatterjee, "Mechanical reinforcement and thermal conductivity in expanded graphene nanoplatelets reinforced epoxy composites", Chemical Physics Letters, 531, pp.6~10 (2012), Elsevier BV[DOI]
- Saurav Ramesh Nayak, "Anticorrosion performance of 4-fluoro phenol functionalized graphene oxide nanocomposite coating on mild steel", Journal of Fluorine Chemistry, 228, pp.109392~ (2019), Elsevier BV[DOI]
- Sweety Arora, "Microstructure and corrosion properties of NiCo-graphene oxide composite coatings", Thin Solid Films, 677, pp.45~54 (2019), Elsevier BV[DOI]
- Chunyan Wang, "Preparation of amino-functionalized graphene oxide", polyimide composite films with improved mechanical, thermal and hydrophobic properties, 2016, pp.362, 11~19[DOI]
- Tao Zhou, "In-situ grafted graphene oxide-based waterborne epoxy curing agent for reinforcement corrosion protection of waterborne epoxy coating", Surface and Coatings Technology, 412, pp.127043~ (2021), Elsevier BV[DOI]
- Shuanqiang Yang, "Graphene Oxide", Polyaniline Nanocomposites Used in Anticorrosive Coatings for Environmental Protection, 2020, pp.10(12), 1215~[DOI]
- Jianfeng Shen, "Fast and Facile Preparation of Graphene Oxide and Reduced Graphene Oxide Nanoplatelets", Chemistry of Materials, 21(15), pp.3514~3520 (2009), American Chemical Society (ACS)[DOI]
- Rita Maurya, "Mechanical, tribological and anti-corrosive properties of polyaniline", graphene coated Mg-9Li-7Al-1Sn and Mg-9Li-5Al-3Sn-1Zn alloys, 2019, pp.35(8), 1767~1778[DOI]
- Yun Zhao, "One-Pot Preparation of Graphene-Based Polyaniline Conductive Nanocomposites for Anticorrosion Coatings", NANO, 12(5), pp.36~44 (2017), 성균나노과학기술원
- Saerona Kim, "A Solution-Processable, Nanostructured, and Conductive Graphene", Polyaniline Hybrid Coating for Metal-Corrosion Protection and Monitoring, 2017, pp.7(1), ~[DOI]
- Arian Mohammadzadeh, "Preparation and comparative study of anticorrosion nanocomposites of polyaniline", graphene oxide, Journal of Materials Research and Technology, pp.2021, 13[DOI]
