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Simplified welding distortion analysis for fillet welding using composite shell elements

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참고문헌

키워드

주제분류조선공학

초록

This paper presents the simplified welding distortion analysis method to predict the welding deformation of both plate and stiffener in fillet welds. Currently, the methods based on equivalent thermal strain like Strain as Direct Boundary (SDB) has been widely used due to effective prediction of welding deformation. Regarding the fillet welding, however, those methods cannot represent deformation of both members at once since the temperature degree of freedom is shared at the intersection nodes in both members. In this paper, we propose new approach to simulate deformation of both members. The method can simulate fillet weld deformations by employing composite shell element and using different thermal expansion coefficients according to thickness direction with fixed temperature at intersection nodes. For verification purpose, we compare of result from experiments, 3D thermo elastic plastic analysis, SDB method and proposed method. Compared of experiments results, the proposed method can effectively predict welding deformation for fillet welds.

Abstract

This paper presents the simplified welding distortion analysis method to predict the welding deformation of both plate and stiffener in fillet welds. Currently, the methods based on equivalent thermal strain like Strain as Direct Boundary (SDB) has been widely used due to effective prediction of welding deformation. Regarding the fillet welding, however, those methods cannot represent deformation of both members at once since the temperature degree of freedom is shared at the intersection nodes in both members. In this paper, we propose new approach to simulate deformation of both members. The method can simulate fillet weld deformations by employing composite shell element and using different thermal expansion coefficients according to thickness direction with fixed temperature at intersection nodes. For verification purpose, we compare of result from experiments, 3D thermo elastic plastic analysis, SDB method and proposed method. Compared of experiments results, the proposed method can effectively predict welding deformation for fillet welds.

참고문헌 (14)

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  2. Deng, D., "Numerical simulation of welding distortion in large structures", Computer methods in applied mechanics and engineering, 196(45), pp.4613~4627 (2007)
  3. Ha, Y. S., "Development of welding distortion analysis method using residual strain as boundary condition", Materials Science Forum, 580-582, pp.649~654 (2008)
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  5. Jung, G., "Plasticity-based distortion analysis for fillet welded thin plate T-joints", Welding Journal-New York, 83, pp.177-S~ (2004)
  6. Luo, Y., "Welding deformation of plates with longitudinal curvature(Mechanics, Strength & Structure Design)", Transaction of JWRI, 28(2), pp.57~65 (1999)
  7. Luo, Y., "Prediction of welding deformation and residual stress by elastic FEM based on inherent strain(report I) : mechanism of inherent strain production(mechanics, strength & structure design)", Transactions of JWRI, 26(2), pp.49~57 (1997)
  8. Ma, N. X., "FEM analysis of 3-D welding residual stresses and angular distortion in T-type fillet welds(mechanics, strength & structural design)", Transactions of JWRI, 24(2), pp.115~122 (1995)
  9. Perić, M., "Numerical analysis and experimental investigation of welding residual stresses and distortions in a T-joint fillet weld", Materials & Design, 53, pp.1052~1063 (2014)
  10. Teng, T. L., "Analysis of residual stresses and distortions in T-joint fillet welds", International Journal of Pressure Vessels and Piping, 78(8), pp.523~538 (2001)
  11. Ueda, Y., "A new measuring method of residual stresses with the aid of finite element method and reliability of estimated values", Transactions of JWRI, 4(2), pp.123~131 (1975)
  12. Ueda, Y., "A predicting method of welding residual stress using source of residual stress(report I) : characteristics of inherent strain(source of residual stress)(mechanics, strength & structural design)", Transactions of JWRI, 18(1), pp.135~141 (1989)
  13. Ueda, Y., "Measuring methods of three-dimensional residual stresses with aid of distribution function of inherent strain(Report I) : a function method for estimating inherent strain distributions(mechanics, strength & structural design)", Transactions of JWRI, 23(1), pp.71~78 (1994)
  14. Wang, J., "Numerical prediction and mitigation of out-of-plane welding distortion in ship panel structure by elastic FE analysis", Marine Structures, 34, pp.135~155 (2013)

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