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Welding deformation analysis based on improved equivalent strain method to cover external constraint during cooling stage

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초록

In the present study, external restraints imposed normal to the plate during the cooling stage were determined to be effective for reduction of the angular distortion of butt-welded or fillet-welded plate. A welding analysis model under external force during the cooling stage was idealized as a prismatic member subjected to pure bending. The external restraint was represented by vertical force on both sides of the work piece and bending stress forms in the transverse direction. The additional bending stress distribution across the plate thickness was reflected in the improved inherent strain model, and a set of inherent strain charts with different levels of bending stress were newly calculated. From an elastic linear FE analysis using the inherent strain values taken from the chart and comparing them with those from a 3D thermal elasto-plastic FE analysis, welding deformation can be calculated.

Abstract

In the present study, external restraints imposed normal to the plate during the cooling stage were determined to be effective for reduction of the angular distortion of butt-welded or fillet-welded plate. A welding analysis model under external force during the cooling stage was idealized as a prismatic member subjected to pure bending. The external restraint was represented by vertical force on both sides of the work piece and bending stress forms in the transverse direction. The additional bending stress distribution across the plate thickness was reflected in the improved inherent strain model, and a set of inherent strain charts with different levels of bending stress were newly calculated. From an elastic linear FE analysis using the inherent strain values taken from the chart and comparing them with those from a 3D thermal elasto-plastic FE analysis, welding deformation can be calculated.

참고문헌 (9)

  1. Goldak, J., "A new finite element model for welding heat sources", Metallurgical Transactions B, 15(2), pp.299~305 (1984)
  2. Welding distortion analysis of hull blocks using equivalent load method based on inherent strain, "Jang, C. D.", Ship Structure Committee, ~, pp.Technical report SSC-453 (2007)
  3. Kim, J. T., "Analysis of post weld deformation at HAZ by external forces based on inherent strain", 석사, pp.2006
  4. 김태준, "Welding deformation analysis based on improved equivalent strain method considering the effect of temperature gradients", International Journal of Naval Architecture and Ocean Engineering, 7(1), pp.157~173 (2015), 대한조선학회
  5. Kim, Y. T., "Structural analysis of ship hull block considering welding residual stress using equivalent strain method based on inherent strain", 박사, pp.2010
  6. Lee, C. H., "Prediction of welding deformation of ship hull panel blocks using equivalent loading method based on inherent strain", 박사, pp.2002
  7. Lee, D. W., "Thermo-elasto-plastic modeling of GMAW using the finite element method", 박사, pp.1995
  8. Lee, J. H., "Relations between input parameters and residual deformations in line heating process using finite element method and multi-variate analysis", 박사, pp.1999
  9. Radaj, D., "Welding residual stresses and distortion : calculation and measurement" (2003), Woodhead Publishing Ltd

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