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박판 필릿용접시 변형제어를 위한 장력법 적용

Application of Tensioning Method to Deformation Control of Thin Palte Fillet Weld

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키워드

주제분류해양공학

초록

As it has been well appreciated from the viewpoint of efficiency, The weld-induced deformation control is one of the most important issues in marine structure production. In the case of thin plate block, weld-induced deformation is more serious than in the case of relatively thick plate block. The heat affect zone of thin plates is wider than that of thick plates with the same heat input. Among weld-induced deformations, the buckling deformation by the shrinkage and residual stress in the weld line direction is one of the most serious deformation types. This paper is concerned with controlling buckling deformations for the thin plate fillet welds, by using the tensioning method. A numerical analysis wascarried out to illustrate several dominant buckling modes due to compressive residual stress in the fillet weldsof thin plates. Then, weld tests were carried out for 20 specimens with varying plate thickness, and with different magnitudes and directions for the tension load. The results graphically represented to show the effect of the tensioning method in reducing the weld-induced deformation. From the present findings, it was seen that the tensioning method is a useful way to control weld-induced deformations in the fillet welds of thin plates.

Abstract

As it has been well appreciated from the viewpoint of efficiency, The weld-induced deformation control is one of the most important issues in marine structure production. In the case of thin plate block, weld-induced deformation is more serious than in the case of relatively thick plate block. The heat affect zone of thin plates is wider than that of thick plates with the same heat input. Among weld-induced deformations, the buckling deformation by the shrinkage and residual stress in the weld line direction is one of the most serious deformation types. This paper is concerned with controlling buckling deformations for the thin plate fillet welds, by using the tensioning method. A numerical analysis wascarried out to illustrate several dominant buckling modes due to compressive residual stress in the fillet weldsof thin plates. Then, weld tests were carried out for 20 specimens with varying plate thickness, and with different magnitudes and directions for the tension load. The results graphically represented to show the effect of the tensioning method in reducing the weld-induced deformation. From the present findings, it was seen that the tensioning method is a useful way to control weld-induced deformations in the fillet welds of thin plates.

참고문헌 (9)

  1. 김상일, "박판 평블록 구조의 용접변형 제어법 개발", 대한용접학회 춘계학술발표대회, pp.153~156 (2001)
  2. 김상일, "FPSO선 Moon Pool 구조의 용접변형 해석에 관한 연구", 한국해양공학회지, 17(3), pp.27~32 (2003), 한국해양공학회
  3. 신대희, "유한요소해석을 이용한 Channel I butt SA 용접부 변형 해석에 관한 연구", 한국해양공학회 추계학술대회, pp.189~192 (2006)
  4. 신상범, "박판 용접부 좌굴 변형 제어에 관한 연구", 대한용접학회 특별강연 및 학술발표대회, pp.287~289 (2003)
  5. 이주성, "평블록의 용접변형제어에 관한 연구", 한국해양공학회지, 18(1), pp.35~40 (2004), 한국해양공학회
  6. 이주성, "장력법을 적용한 선체 박판블록의 변형감소 방안에 관한 실험연구", 한국해양공학회지, 20(3), pp.103~108 (2006), 한국해양공학회
  7. 장창두, "열탄소성해석에 의한 잔류응력 계산", 대한용접학회논문집, 6(4), pp.35~43 (1988)
  8. 허주호, "박판 평 블록 구조의 용접변형 제어법 개발(I)", 대한용접접합학회지, 21(4), pp.75~79 (2003), 대한용접접합학회
  9. Masubuchi,K., "Analysis of Welded Structures" (1980), Pergamon Press

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