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자전거용 Cassette의 프레스 금형 개발에 관한 연구

A Study on the Press die of Bicycle Cassette

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키워드

주제분류기계공학

초록

Cassettes are a key component for power transmission and smooth shifting, and their construction consists of sprockets and spiders. The sprocket receives the force generated by pressing the pedal through the chain and rotates the rear wheel. It is a circular part. As the shifting system for efficient driving of bicycles has been developed, chains and sprockets require more complicated shapes than the conventional ones, and researches are being conducted to increase the production efficiency of sprockets. Cr-Mo steel is mainly used as the material for sprockets, but the trend of converting high-performance cassette material to titanium, which is a material with high specific strength, is gradually increasing. In this study, we also studied the molding technology of titanium material for the 5th and 6th stage shape design, the finite element analysis and the mass production using the press mold.

Abstract

Cassettes are a key component for power transmission and smooth shifting, and their construction consists of sprockets and spiders. The sprocket receives the force generated by pressing the pedal through the chain and rotates the rear wheel. It is a circular part. As the shifting system for efficient driving of bicycles has been developed, chains and sprockets require more complicated shapes than the conventional ones, and researches are being conducted to increase the production efficiency of sprockets. Cr-Mo steel is mainly used as the material for sprockets, but the trend of converting high-performance cassette material to titanium, which is a material with high specific strength, is gradually increasing. In this study, we also studied the molding technology of titanium material for the 5th and 6th stage shape design, the finite element analysis and the mass production using the press mold.

참고문헌 (7)

  1. Piet Rietveld, "Determinants of bicycle use : do municipal policies matter?", Transportation Research Part A, 38, pp.531~550 (2004)
  2. W. H. Lai, "Motion analysis of a bicycle rear derailleur during the shifting process", Mech. Mach. Theory, 33(4), pp.365~378 (1997)
  3. S. Thipprakmas, "Improving wear resistance of sprocket parts using a fine-blanking process", Wear, 271, pp.2396~2401 (2011)
  4. E. O. Ezugwu, "Titanium alloys and their machinability-a review", Journal of Materials Processing Technology, 68, pp.262~274 (1997)
  5. Youn-Seung Jeong, "A Study on the Mold System of Bicycles Gear for Driving Safety", J. Korea Saf. Manag. Sci, 20(4), pp.1~6 (2018)
  6. 민세훈, "금형 형상에 따른 비대칭 핀치요크의 하중특성 연구", 한국기계기술학회지, 17(2), pp.433~438 (2015), 한국기계기술학회[DOI]
  7. 류미라, "프레스 성형법을 이용한 자동차용 카본 휠 금형 설계에 관한 연구", 한국기계기술학회지, 18(6), pp.853~859 (2016), 한국기계기술학회[DOI]

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