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금속 벌크소재의 성형한계 정의를 위한 삼축응력선도 도출 연구

A Study on Deriving Triaxial Stress Curves for Defining the Forming Limits of Bulk Metal Materials

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주제분류기계공학

초록

The method of evaluating the forming limit of sheet metal is using the forming limit diagram(FLD), and the test method for measuring forming limit curve(FLC) is ISO standardized. On the other hand, in the case of metal bulk materials, it was confirmed that the forming limit was defined by using various predictive models based on the ductile fracture theory. However it did not show a constant forming limit (limit damage value) depending on the shape of the specimen. Therefore, a study was conducted on the derivation of the triaxial stress curve to predict the fracture of the material for various stress triaxiality, not the existing limit damage value.

Abstract

The method of evaluating the forming limit of sheet metal is using the forming limit diagram(FLD), and the test method for measuring forming limit curve(FLC) is ISO standardized. On the other hand, in the case of metal bulk materials, it was confirmed that the forming limit was defined by using various predictive models based on the ductile fracture theory. However it did not show a constant forming limit (limit damage value) depending on the shape of the specimen. Therefore, a study was conducted on the derivation of the triaxial stress curve to predict the fracture of the material for various stress triaxiality, not the existing limit damage value.

참고문헌 (10)

  1. 김성곤, "시간의존법에 의한 금속판재 성형한계변형률의 결정", 소성∙가공, 24(5), pp.361~367 (2015), 한국소성∙가공학회
  2. 한수식, "핫스탬핑용 보론강의 고온 성형한계선도 평가 연구", 소성∙가공, 26(2), pp.121~126 (2017), 한국소성∙가공학회[DOI]
  3. International Standard, "ISO 12004-2:2008(E)", ~ (2008)
  4. D. C. Ko, "Prediction of ductile fracture in metal forming process", Trans. of Mat. Proc, 3(2), pp.167~177 (1994)
  5. J. R. Rice, "On the Ductile Enlargement of Voids in Triaxial Stress Fields", J. Mech. Phys. Solids, 17, pp.201~217 (1969)
  6. M. G. Cockcroft, "Ductility and the Workability of Metals", J. Inst. Met, 96, pp.33~39 (1968)
  7. S. Oh, "Ductile Failure in Axisymmetric Extrusion and Drawing, Part 2, Workability in Extrusion and Drawing", J. Eng. Ind, 101, pp.36~44 (1979)
  8. P. Brozzo, "A New Method for the Prediction of Formability in Metal Sheet, Sheet Metal Forming and Formability", Proceedings of the 7th Biennial Conference of the IDDRG (1972)
  9. S. E. Clift, "Fracture Prediction in Plastic Deformation Processes", Int. J. Mech. Sci, 32, pp.1~17 (1990)
  10. 서영호, "자동차 EPB Spindle 부품 제조비용 저감을 위한 다단냉간 단조공정 최적화", 한국기계기술학회지, 22(3), pp.443~449 (2020), 한국기계기술학회[DOI]

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