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Slit 길이에 따른 비대칭 핀치 요크의 설계 최적화

Design optimizations of the asymmetry pinch yoke according to the slit length

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주제분류기계공학

초록

In this study, the effect of slit length on the reduction of waste material was studied numerically. At the same time, the tightening axial force between steering shaft and asymmetry pinch yoke was also studied and compared. To achieve this study, the numerical simulation was performed by AFDEX commercial code. The slit length(Ls) of pinch yoke was increased from 25mm to 34mm by the steps with an interval of 3mm. AISI 1025 was applied for the source material of asymmetry pinch yoke. Amount of deformation was applied as much as 0.1mm for tightening the pinch bolt yoke and the steering gear shaft. It was revealed that the stress of steering shaft ear in XX-direction and YY-direction showed the highest value in 34mm and 31mm of slit length cases, respectively. The stress of ZZ-direction has the same value in all cases. The tightening stress between the asymmetry pinch yoke and the shaft of steering gear had the highest value in XY-direction. Inadditions, when slit length was increased by the steps with an interval of 3mm, the material was more wasted approximately as much as 0.844g. In conclusions, 31mm of lit length was the optimal length in aspect of the tightening stress and the waste material.

Abstract

In this study, the effect of slit length on the reduction of waste material was studied numerically. At the same time, the tightening axial force between steering shaft and asymmetry pinch yoke was also studied and compared. To achieve this study, the numerical simulation was performed by AFDEX commercial code. The slit length(Ls) of pinch yoke was increased from 25mm to 34mm by the steps with an interval of 3mm. AISI 1025 was applied for the source material of asymmetry pinch yoke. Amount of deformation was applied as much as 0.1mm for tightening the pinch bolt yoke and the steering gear shaft. It was revealed that the stress of steering shaft ear in XX-direction and YY-direction showed the highest value in 34mm and 31mm of slit length cases, respectively. The stress of ZZ-direction has the same value in all cases. The tightening stress between the asymmetry pinch yoke and the shaft of steering gear had the highest value in XY-direction. Inadditions, when slit length was increased by the steps with an interval of 3mm, the material was more wasted approximately as much as 0.844g. In conclusions, 31mm of lit length was the optimal length in aspect of the tightening stress and the waste material.

참고문헌 (6)

  1. K. H. Choi, "Finite Element Analysis and Shape Design for Coated Intermediate Shaft of Steering System", Conference of KSAE, pp.1284~1288 (2009)
  2. 이형욱, "국내 단조산업 생산비용 조사를 통한 단조기술 분석", 소성가공, 19(8), pp.523~528 (2010), 한국소성가공학회
  3. 민세훈, "상부금형의 형상에 따른 비대칭 핀치 요크의 최적 설계", 한국기계기술학회지, 16(6), pp.2117~2122 (2014), 한국기계기술학회
  4. 민세훈, "금형 형상에 따른 비대칭 핀치요크의 하중특성 연구", 한국기계기술학회지, 17(2), pp.433~438 (2015), 한국기계기술학회[DOI]
  5. 조성산, "소성역 체결 볼트의 기계적 거동 유한요소해석", 한국자동차공학회 논문집, 18(3), pp.37~42 (2010), 한국자동차공학회
  6. K. M. Koo, "Experimentation and CAE Analysis of mounting condition with Yoke types", Conference of KSAE, pp.2303~2307 (2010)

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