K2 전차 포탑구조물 벤딩공법 적용을 위한 해석적 연구
Numerical Study on the Application of the Bending Method for K2 Tank Turret Structures
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This study was conducted to evaluate the feasibility of applying a bending process as an alternative to the conventional welding method for rolled homogeneous armor(RHA) steel used in the turret structures of tanks. After analyzing the turret geometry and the mechanical characteristics of RHA steel, the upper and lower die profiles were optimized based on the MIL-DTL-12560 specification. Through forming simulations, the appropriate die opening width and punch stroke were derived. In particular, the final bending conditions were determined by accounting for springback effects. Structural analysis results confirmed that the maximum residual stress and total strain remained within the allowable mechanical limits of RHA steel, and the strain values approached the material’s elongation limit of approximately 15%, ensuring practical forming stability. This study presents a practical guideline for die design and bending conditions applicable to high-strength armor steels, and is expected to serve as a foundational reference for process optimization in the manufacturing of military vehicles and protective structures.
Abstract
This study was conducted to evaluate the feasibility of applying a bending process as an alternative to the conventional welding method for rolled homogeneous armor(RHA) steel used in the turret structures of tanks. After analyzing the turret geometry and the mechanical characteristics of RHA steel, the upper and lower die profiles were optimized based on the MIL-DTL-12560 specification. Through forming simulations, the appropriate die opening width and punch stroke were derived. In particular, the final bending conditions were determined by accounting for springback effects. Structural analysis results confirmed that the maximum residual stress and total strain remained within the allowable mechanical limits of RHA steel, and the strain values approached the material’s elongation limit of approximately 15%, ensuring practical forming stability. This study presents a practical guideline for die design and bending conditions applicable to high-strength armor steels, and is expected to serve as a foundational reference for process optimization in the manufacturing of military vehicles and protective structures.