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37K DWT 석유화학제품 운반선의 선미관 베어링 발열 사고 및 축계정렬에 대한 연구

A Study on the Stern Bearing Damage and Shaft Alignment for 37K DWT Product/Chemical Tanker

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주제분류조선공학

초록

Together with the emerging of the Eco-ship, the application of large-diameter and high-efficiency propeller required more careful attention than before in the design of the shafting system. After the adoption of Environmentally Acceptable Lubricants (EAL) to the stern tube lubrication oil, a number of aft stern tube bearing accidents have been reported, and a variety of institutions have actively conducted research on the cause relationship. This study attempted to find the cause of the accident by measuring the alignment of the shafting system of a medium-sized product/chemical tanker with aft stern tube bearing damage and analyzing the reaction force of each bearing. In addition, a reasonable solution to the correction of the shaft alignment was suggested and the feasibility was reviewed. Through various measured data and analysis, the actual installation of shafting system was slightly different from the design drawing condition, but it was found that each bearing load distribution was within the allowable range. Therefore, it was confirmed that the cause of this accident was due to the dissatisfaction the misalignment slope of aft stern tube bearing rather than the effect of the bearing overload. As a solution to this cause, countermeasures such as double slope were suggested in the aft stern tube bearing, and the characteristics of EAL also seem to have an indirect effect.

Abstract

Together with the emerging of the Eco-ship, the application of large-diameter and high-efficiency propeller required more careful attention than before in the design of the shafting system. After the adoption of Environmentally Acceptable Lubricants (EAL) to the stern tube lubrication oil, a number of aft stern tube bearing accidents have been reported, and a variety of institutions have actively conducted research on the cause relationship. This study attempted to find the cause of the accident by measuring the alignment of the shafting system of a medium-sized product/chemical tanker with aft stern tube bearing damage and analyzing the reaction force of each bearing. In addition, a reasonable solution to the correction of the shaft alignment was suggested and the feasibility was reviewed. Through various measured data and analysis, the actual installation of shafting system was slightly different from the design drawing condition, but it was found that each bearing load distribution was within the allowable range. Therefore, it was confirmed that the cause of this accident was due to the dissatisfaction the misalignment slope of aft stern tube bearing rather than the effect of the bearing overload. As a solution to this cause, countermeasures such as double slope were suggested in the aft stern tube bearing, and the characteristics of EAL also seem to have an indirect effect.

참고문헌 (14)

  1. American Bureau of Shipping (ABS), "Rules for Building and Classing Steel Vessel" (2017), ABS
  2. American Bureau of Shipping (ABS), "Guidance Notes on Propulsion Shafting Alignment" (2019), ABS
  3. 조대승, "축 처짐과 선미관 저널 베어링 유막 압력의 상호작용을 고려한 추진축계 정렬 해석", 대한조선학회 논문집, 53(6), pp.447~455 (2016), 대한조선학회
  4. 정준모, "선체변형을 고려한 탄성 축계정렬 설계 프로그램 개발", 대한조선학회 논문집, 43(4), pp.512~520 (2006), 대한조선학회
  5. 정준모, "탄성 변형된 저어널의 편심과 베어링 부시의 부분경사를 고려한 선미관 후부 베어링의 압력분포 해석", 대한조선학회 논문집, 44(6), pp.666~674 (2007), 대한조선학회
  6. Det Norske Veritas-Germanischer Lloyd (DNV-GL), "Environmentally acceptable lubricants show reduced capabilities under certain conditions" (2019), DNV-G
  7. Lee, J.U, "Investigation on effective support point of single stern tube bearing for marine propulsion shaft alignment", Marine Structures, 64, pp.1~17 (2019)
  8. MAN Diesel, "Bearing load measurement by jacking up, Rev. 8" (2012)
  9. Nippon Kaiji Kyokai(NK), "Guidelines on shafting alignment" (2006), NK
  10. 신상훈, "선박 추진축 선미 베어링 압력 분포 해석", 대한조선학회 논문집, 41(3), pp.35~40 (2004), 대한조선학회
  11. 선진석, "선체 변형 근사곡선을 이용한 추진축계 정렬의 유연성 평가", 한국마린엔지니어링학회지, 33(1), pp.28~36 (2009), 한국마린엔지니어링학회
  12. 신상훈, "선박의 직진과 선회 시의 프로펠러 하중이 프로펠러 축 베어링에 미치는 영향", 대한조선학회 논문집, 52(1), pp.61~69 (2015), 대한조선학회
  13. 신상훈, "VLCC 축계 시스템의 유연성 확보 방안에 관한 연구", 한국산학기술학회논문지, 18(12), pp.135~139 (2017), 한국산학기술학회[DOI]
  14. Vartdal, B.J, "Lateral propeller forces and their effects on shaft bearings", First International Symposium on Marine Propulsion, pp.475~481 (2009)

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