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평 블록 구조의 용접변형 예측 및 제어

Prediction and Control of Welding Deformation for Panel Block Structure

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주제분류해양공학

초록

The block assembly of ship consists of a certain type of heat processes such as cutting, bending, welding, residual stress relaxation and fairing. The residual deformation due to welding is inevitable at each assembly stage. The geometric inaccuracy caused by the welding deformation tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding deformation. The validity of the prediction method must be also clarified through experiments. This paper proposes a simplified analysis method to predict the welding deformation of panel block structure. For this purpose, a simple prediction model for fillet welding deformations has been derived based on numerical and experimental results through the regression analysis. On the basis of these results, the simplified analysis method has been applied to some examples to show its validity.

Abstract

The block assembly of ship consists of a certain type of heat processes such as cutting, bending, welding, residual stress relaxation and fairing. The residual deformation due to welding is inevitable at each assembly stage. The geometric inaccuracy caused by the welding deformation tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding deformation. The validity of the prediction method must be also clarified through experiments. This paper proposes a simplified analysis method to predict the welding deformation of panel block structure. For this purpose, a simple prediction model for fillet welding deformations has been derived based on numerical and experimental results through the regression analysis. On the basis of these results, the simplified analysis method has been applied to some examples to show its validity.

참고문헌 (12)

  1. 김상일, "선체 구조의 용접변형 제어법 개발", 박사, pp.1999
  2. 김상일, "FPSO선 Moon Pool 구조의 용접변형 해석에 관한 연구", 한국해양공학회지, 17(3), pp.27~32 (2003), 한국해양공학회
  3. 이주성, "선상가열법에 의한 강판의 곡 가공 자동화 시스템(I)", 대한조선학회논문집, 31(4), pp.139~146 (1994)
  4. 이주성, "평블록의 용접변형제어에 관한 연구", 한국해양공학회지, 18(1), pp.35~40 (2004), 한국해양공학회
  5. 이주성, "박판 필릿용접시 변형제어를 위한 장력법 적용", 한국해양공학회지, 22(1), pp.64~69 (2008), 한국해양공학회
  6. Kim, S.I., "A Study on the Accuracy Control of Block Assembly in Shipbuilding - Simulation of Residual deformation due to Fillet Welding -", Proceedings of ICCAS-1997, pp.367~381 (1997)
  7. Lee, J.S., "A Study on the Production-oriented Structural Design Information System of Panel Blocks", Proceedings of PRADS'98, pp.359~364 (1998)
  8. Lee, S.G., "Modeling of Residual Stress in Thick Section Weldments", 박사, Department of Welding Engineering, pp.1992
  9. Nomoto, T., "Development of Simulator for Plate Bending by Line Heating", Journal of the Society of Naval Architects of Japan, 168, pp.527~535 (1990)
  10. Nomoto, T., "Basic Studies on Accuracy Management System for Shipbuilding", Proceedings of ICCAS'97, pp.323~338 (1997)
  11. Ueda, Y., "Applicability of Substituting Plane-deformation Problems for Three-dimensional Thermal Elasto-Plastic Problems", Transactions of the Japanese Welding Society, 6(1), pp.47~59 (1988)
  12. Ueda, Y., "Simulation of Welding Deformation for Accurate Ship Assembling(1st Report)", Journal of the Society of Naval Architects of Japan, 171, pp.395~404 (1992)

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