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전류가열 사출금형에 의한 자동차 부품의 표면개선에 관한 연구

A Study of Surface Improvement for Automotive Part by Injection Mold of Electronic Heating

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키워드

주제분류기계공학

초록

The light-weight of the research and development materials is actively carried out by overseas automobile companies and technology development continues in Korea. For the sake of fuel efficiency, the development of lightweight technology by improving the manufacturing method has been very effective. Recently, to maximize the effects of light weight, automotive interior parts have been applied by the micro-cellular injection molding using supercritical fluids and we call the Mucell manufacturing. This technique causes a problem in the quality of the surface of the products, because the shooting cells are revealed as the surface layer of the products by forming micro cells at the center of the products during injection molding. To overcome these phenomenon, we increased the temperature of injection molding using joule heating until critical value. In this study, we have predicted the problem of Mucell injection molding through the finite element analysis as changed the temperature by joule heating. From the result of finite element analysis, we have determined the optimized process and made the injection mold included electric current heating system with Mucell manufacturing analyzed the surface characteristics of the injection product according to changing mold temperature.

Abstract

The light-weight of the research and development materials is actively carried out by overseas automobile companies and technology development continues in Korea. For the sake of fuel efficiency, the development of lightweight technology by improving the manufacturing method has been very effective. Recently, to maximize the effects of light weight, automotive interior parts have been applied by the micro-cellular injection molding using supercritical fluids and we call the Mucell manufacturing. This technique causes a problem in the quality of the surface of the products, because the shooting cells are revealed as the surface layer of the products by forming micro cells at the center of the products during injection molding. To overcome these phenomenon, we increased the temperature of injection molding using joule heating until critical value. In this study, we have predicted the problem of Mucell injection molding through the finite element analysis as changed the temperature by joule heating. From the result of finite element analysis, we have determined the optimized process and made the injection mold included electric current heating system with Mucell manufacturing analyzed the surface characteristics of the injection product according to changing mold temperature.

참고문헌 (13)

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  2. Research Society Report of Greenhouse Gas Reduction in Car Industry, "Research Society of Greenhouse Gas Reduction", Korea Automobile Manufacturers Association, ~ (2012)
  3. Trends Report of Lightweight Automotive, "A&D Consultant", 58~59 (2011)
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  11. 정재엽, "전산모사 프로그램을 이용한 E-MOLD의 Heating Line 배치의 최적화 설계에 관한 연구", 한국산학기술학회논문지, 9(6), pp.1754~1759 (2008), 한국산학기술학회
  12. S. L. Kang, "Bubble Nucleation and Macroscopic Growth in Polymer Solutions", pp.2005
  13. 이영창, "사출성형 해석을 통한 Weldline 및 Flow mark 개선사례", 한국정밀공학회지, 30(12), pp.1295~1301 (2013), 한국정밀공학회

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