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논문KCI 등재

고성능 사출성형을 위한 고효율 금형시스템 개발

Development of High Rate Molding System for High Performance Injection Molding

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초록

This is a study to solve the problems that occur in plastic injection molding. Temperature control of the mold in injection molding is very important because it is a heating and cooling operation and has a decisive influence on the productivity and merchantability of the product. We have developed a technology to uniform the resin density of the injection molding products by heating the mold temperature to high temperature within a short time and to develop the cooling speed and cooling temperature control system. A small test bed was made to test the heating and cooling performance, and the heating and cooling performance was tested by thermo-imaging the heating and cooling performance. It was applied to development molds and general molds. In the developed molds, there were no flowmark and weld lines that we wanted to improve.

Abstract

This is a study to solve the problems that occur in plastic injection molding. Temperature control of the mold in injection molding is very important because it is a heating and cooling operation and has a decisive influence on the productivity and merchantability of the product. We have developed a technology to uniform the resin density of the injection molding products by heating the mold temperature to high temperature within a short time and to develop the cooling speed and cooling temperature control system. A small test bed was made to test the heating and cooling performance, and the heating and cooling performance was tested by thermo-imaging the heating and cooling performance. It was applied to development molds and general molds. In the developed molds, there were no flowmark and weld lines that we wanted to improve.

참고문헌 (8)

  1. Kim, D. H., , J.ournal of the Korea Acad. Industr. Coop. Soc., 4(3), pp.172~173 (2003)
  2. John P. Beaumont, "Runner and Gating Design Handbook", pp.250~270, Hanser Publishers
  3. 이동기, "FRP의 사출성형에 있어서 섬유배향상태와 섬유함유율분포에 관한 연구", 한국생산제조학회지, 15(4), pp.1~7 (2006), 한국생산제조학회
  4. 신주경, "미소 렌즈가 내재화된 이중사출 성형제품의 웰드라인 최소화", 소성∙가공, 13(3), pp.230~235 (2004), 한국소성∙가공학회
  5. Necar Merah, M., "Temperature and weld-line effects on mechanical properties of CPVC", Journal of Materials Processing Technology, 142, pp.247~255 (2003)
  6. Chung, Y. H., "Melt front surface asperity and welding-defect generation in ceramic injection molding", Journal of Materials Processing Technology, 111, pp.219~224 (2001)
  7. Osman G. Ersoy, "A new approach to increase weld line strength of incompatible polymer blend composites: selective filler addition", Polymer, 45, pp.1243~1252 (2004)
  8. Shaoyun Guo, "A modified model predicions and experimental results of weld-line strength in injection molded PS", PMMA blends, 2004, pp.45, 2911~2920

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