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모터링 시동 및 시동정지 사이클에서 경사진 축을 갖는 저어널베어링의 마모 해석 – Part I: 마모발생 가능영역에서의 유막 변화 연구

Wear Analysis of Journal Bearings in a Misaligned Shaft During Motoring Start-up and Coast-down Cycles – Part I: Study on the Change in Oil Film Thickness at Potential Wear Regions

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The aim of this study is to find the change in trend in the eccentricities of two journal bearings supporting the crankshaft of a single cylinder engine and the degree of misalignment of the shaft. We analyze the change in oil film thickness considering the wear scar under mixed-elasto-hydrodynamic lubrication regime at potential wear regions. For this, we first calculate the central eccentricities of the two journal bearings by using the mobility method. Then we calculate the outer end eccentricity by using the geometry of the bearings. Further, the tilting angle and degree of misalignment of the shaft are calculated by using the eccentricities of the two bearings. We show that the eccentricity of bearing #1, on which higher load is applied, increases at the beginning of the start-up cycle and during the coast-down cycle. However, the eccentricity of bearing #2, on which lower load is applied, decreases at the beginning of the start-up cycle and increases during the coast-down cycle. From the results of the analysis of oil film thickness, we show that the mixed-elasto-hydrodynamic lubrication regime for a misaligned shaft is at the initial stages of the start-up cycle for both bearing #1 and #2 and at the final stage of the coast-down cycle for only bearing #1.

Abstract

The aim of this study is to find the change in trend in the eccentricities of two journal bearings supporting the crankshaft of a single cylinder engine and the degree of misalignment of the shaft. We analyze the change in oil film thickness considering the wear scar under mixed-elasto-hydrodynamic lubrication regime at potential wear regions. For this, we first calculate the central eccentricities of the two journal bearings by using the mobility method. Then we calculate the outer end eccentricity by using the geometry of the bearings. Further, the tilting angle and degree of misalignment of the shaft are calculated by using the eccentricities of the two bearings. We show that the eccentricity of bearing #1, on which higher load is applied, increases at the beginning of the start-up cycle and during the coast-down cycle. However, the eccentricity of bearing #2, on which lower load is applied, decreases at the beginning of the start-up cycle and increases during the coast-down cycle. From the results of the analysis of oil film thickness, we show that the mixed-elasto-hydrodynamic lubrication regime for a misaligned shaft is at the initial stages of the start-up cycle for both bearing #1 and #2 and at the final stage of the coast-down cycle for only bearing #1.

참고문헌 (19)

  1. Sang Myung Chun, "Wear simulation for the journal bearings operating under aligned shaft and steady load during start-up and coast-down conditions", Tribology International, 97, pp.440~466 (2016), Elsevier BV[DOI]
  2. Chun, S. M., "Parametric Study of Thermal and Unsteady Effects in Hydrodynamic Lubrication of Journal Bearings", Ph. D., pp.1989
  3. Fragoulis, A. H., "Instantaneous Frictional Torque of Reciprocating Combustion Engines", Ph. D., pp.1988
  4. Booker, J. F., "Dynamically-Loaded Journal Bearings : Mobility Method of Solution", Trans. Of the ASME, J. Basic Engineering, 87, pp.537~546 (1965)
  5. Booker, J. F., "Dynamically-loaded journal bearings: Numerical application of the mobility method", Trans. of the ASME, J. of Lubrication Technology, 93(1), pp.168~176 (1971)
  6. X. Lu, "On the Lift-off Speed in Journal Bearings", Tribology Letters, 20(3-4), pp.299~305 (2005), Springer Nature[DOI]
  7. Chun S. M., "Parametric study of inlet oil temperature and pressure for a Half-Circumferential grooved journal bearing", Tribol. Trans., 35(2), pp.213~224 (1992)
  8. Sang Myung Chun, "Aeration effects on the performance of a turbocharger journal bearing", Tribology International, 41(4), pp.296~306 (2008), Elsevier BV[DOI]
  9. Ligterink, D. J., "Measurements of wear in radial journal bearings", Tribotest Journal, 3(1), pp.45~54 (1996)
  10. Smalley, A. J., "The Effect of journal misalignment on the performance of a journal bearing under steady running conditions", Proc. Inst. Mech. Eng, 181, pp.45~54 (1966)
  11. Ocvirk, F. W., "Measured oil film distribution in misaligned plain bearings", J. Lubr. Eng., 10, pp.262~265 (1954)
  12. Stockley, J. R., "Misalignment effects in 180° partial journal bearings", ASLE Trans., 12, pp.216~226 (1969)
  13. Pinkus, O., "Analysis of misaligned grooved journal bearings", ASME J. Tribol., 101, pp.503~509 (1979)
  14. Mokhtar, M. O. A., "An analysis of misaligned journal bearings with axial and spiral feedings", Wear, 85, pp.331~337 (1983)
  15. Safar, Z. S., "Thermal characteristics of misaligned finite journal bearings", Tribol. Int., 18, pp.13~16 (1985)
  16. Ikeuchi, K., "Effects of misalignment in full journal bearing with circumferential oil groove", Proceedings of the JSLE International Tribology Conference, pp.67~72 (1985)
  17. Joon Jang, "On the Characteristics of Misaligned Journal Bearings", Lubricants, 3(1), pp.27~53 (2015), MDPI AG[DOI]
  18. 전상명, "모터링 시동 및 시동정지 사이클에서 경사진 축을 갖는 저어널베어링의 마모 해석 - Part II: 경사진 축을 지지하는 두 저어널베어링의 마모해석", 한국윤활학회지, 33(4), pp.168~186 (2017), 한국윤활학회[DOI]
  19. Patir, N., "An average flow model for determining effects of three-dimensional roughness on partial hydrodynamic lubrication", ASME J. Lubr. Technol., 100, pp.12~17 (1978)

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