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니켈기 경질 용사코팅의 마모거동에 미치는 공정조건의 영향

Effects of Process Parameters on the Wear Behavior of Thermally Sprayed Ni-based Hard Coatings

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주제분류기계공학

초록

This study investigated the effects of spray parameters on wear behavior of the Ni-based hard coatings fabricated by thermal spray process. The experiment was designed by an orthogonal array, the Ni-based hard coatings were fabricated according to this experimental design. The wear test was performed on these coatings using ball-on-disk wear tester. The ANOVA was used to analyze the effects of spray parameters on the wear rate of these coatings, as a result, oxygen gas flow and acetylene gas flow were determined as main factors effected on the wear rate. The effects of these two factors on wear behavior were observed by using SEM and EDX.

Abstract

This study investigated the effects of spray parameters on wear behavior of the Ni-based hard coatings fabricated by thermal spray process. The experiment was designed by an orthogonal array, the Ni-based hard coatings were fabricated according to this experimental design. The wear test was performed on these coatings using ball-on-disk wear tester. The ANOVA was used to analyze the effects of spray parameters on the wear rate of these coatings, as a result, oxygen gas flow and acetylene gas flow were determined as main factors effected on the wear rate. The effects of these two factors on wear behavior were observed by using SEM and EDX.

참고문헌 (7)

  1. Kavian Cooke, "Optimisation of the Electric Wire Arc-spraying Process for Improved Wear Resistance of Sugar Mill Roller Shells", Surface & Coatings Technology, 202, pp.185~188 (2007)
  2. W Fang, "Processing Optimization,Surface Properties and Wear Behavior of HVOF Spraying WC–CrC–Ni coating", J. Mater. Process. Technol, 209, pp.3561~3567 (2008)
  3. Robert L. Mason, "Statistical Design and Analysis of Experiments with Applications to Engineering and Science", pp.109~ (2003), A John Wiley & Sons Inc
  4. C. Pierlot, "Design of Experiments in Thermal Spraying: A Review", Surface & Coatings Technology, 202, pp.4483~4490 (2008)
  5. J. Paulo Davim, "Design of Optimisation of Cutting Parameters for Turning Metal Matrix Composites Based on the Orthogonal Arrys", Process. Technol, 132, pp.340~344 (2003)
  6. S. E. Hartfield-Wunsch, "The Effect of Microstructure on the Wear Behavior of Thermal Spray Coatings", Proceeding of the 7th National Spray Conference, pp.19~32 (1994)
  7. 김균택, "니켈기 자융성 합금 코팅층의 마모거동에 미치는 상대마모재의 영향", 한국동력기계공학회지, 11(4), pp.92~97 (2007), 한국동력기계공학회

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