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논문KCI 등재

진공다이캐스팅 공법을 이용한 자동차용 조향장치 개발에 대한 사례연구

Case Study for Developing Automobile Part (Steering Wheel)using Vacuum Die-Casting Mold

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참고문헌

키워드

주제분류산업공학

초록

When manufacturing die casting mold, generally, the casting layout design should be considered based on the relation between injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects were differentiated according to the various relations of the above conditions. High-qualified products can be manufactured as those defects are controled by the proper modifications or the changes of die casting mold with the conditions. In this research, the proper manufacturing method was derived intensively for reducing the defect of the internal porosity of steering wheel housing which is very complicated to achieve a good mold design. The method was also derived for minimizing and for guaranteeing the product quality through the analysis of the casting problem and the deduction of alternative plans.

Abstract

When manufacturing die casting mold, generally, the casting layout design should be considered based on the relation between injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects were differentiated according to the various relations of the above conditions. High-qualified products can be manufactured as those defects are controled by the proper modifications or the changes of die casting mold with the conditions. In this research, the proper manufacturing method was derived intensively for reducing the defect of the internal porosity of steering wheel housing which is very complicated to achieve a good mold design. The method was also derived for minimizing and for guaranteeing the product quality through the analysis of the casting problem and the deduction of alternative plans.

참고문헌 (7)

  1. Hong, S. K., "Series I : Melting and casting of Aluminum Alloys", Journal of The Korea Foundry Society, 28(2), pp.45~51 (2008)
  2. 김억수, "감압냉각장치를 이용한 다이캐스팅 금형의 냉각성능평가", 한국주조공학회지, 29(5), pp.238~243 (2009), 한국주조공학회
  3. Kim, E. S., "Industrial Technology of Squeeze Casting", Proceedings of 98 KOREAN-GERMAN Technomart for Automotive Technologies (1998), Pusan National University
  4. 김정국, "알루미늄 합금의 중력금형주조 시 진공감압을 이용한 충전성 개선", 한국주조공학회지, 29(3), pp.138~143 (2009), 한국주조공학회
  5. 박진영, "국부가압 다이캐스팅 공정에서 3차원 유동 및 응고해석을 통한 자동차 변속기 Gear Housing의 주조방안 설계 최적화", 한국재료학회지, 16(11), pp.668~675 (2006), 한국재료학회
  6. 박용국, "적시 생산 방식에서의 주조공정 스케줄링", 산업경영시스템학회지, 32(3), pp.40~48 (2009), 한국산업경영시스템학회
  7. 신현우, "내열마그네슘 합금을 이용한 자동차용 오일팬의 다이캐스팅 공정 연구", 한국자동차공학회 논문집, 17(3), pp.45~53 (2009), 한국자동차공학회

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