본문 바로가기
KERD
논문KCI 등재

소구경 관단 성형공정 최적화

A Study on the Forming Process Optimization of a Small Tube

2

조회

0

다운로드

0

인용

0

참고문헌

키워드

주제분류산업공학

초록

The end shape of tube for automobile power steering system has influence on the ability of performance. In this case study, we attempted to optimize the forming process of a small tube using Taguchi experimental design methodology. A preliminary experiment was conducted and four main control factors were selected. The experiment was set up as an L9(34) orthogonal array, and determined the optimal levels of the four factors through the analysis of the experimental results. As a result, the performance characteristic(close adhesion power) of the product was improved about 36%. In addition, the process capability index is enhanced from 0.94 to 6.85.

Abstract

The end shape of tube for automobile power steering system has influence on the ability of performance. In this case study, we attempted to optimize the forming process of a small tube using Taguchi experimental design methodology. A preliminary experiment was conducted and four main control factors were selected. The experiment was set up as an L9(34) orthogonal array, and determined the optimal levels of the four factors through the analysis of the experimental results. As a result, the performance characteristic(close adhesion power) of the product was improved about 36%. In addition, the process capability index is enhanced from 0.94 to 6.85.

참고문헌 (14)

  1. 서영섭, "소성가공" (2001), 기전연구사
  2. 전기찬, "박판금속의 성형" (1993), 반도출판사
  3. Seth,S, "Simultaneous Consideration of Process Development and Die Design for Forming a Fuel Nozzle", Journal of Manufacturing Science and Engineering, 119, pp.358~367 (1997)
  4. Shivpuri,R, "Recent Advances in Cold and Warm Forging Process Modeling Techniques:Selected Examples", Journal of Materials Processing Technoogy, 46, pp.127~134 (1994)
  5. 고대철, "금속성형공정에서 연성파 예측", 한국소성가공학회지, 3(2), pp.167~177 (1994)
  6. 김용석, "축대칭 튜브 하이드로포밍 공정의 유한요소 시뮬레이션", 소성가공, 11(1), pp.75~83 (2002), 한국소성가공학회
  7. Huh,H, "Optimization of a Roller Leveling Process for Al7001T9 Pipe with Finite Element Analysis and Taguchi Mehod", International Journal of Machine Tools and Manufacture, 43, pp.345~350 (2003)
  8. Davidson,M.J, "Experimental investigation on flow-forming of AA6061 alloy-A Taguchi approach", Journal of Materials Processing Technology, 200, pp.283~287 (2008)
  9. Chen,P, "Simulation of springback variation in forming of advanced high strength steels", Journal of Materials Processing Technology, 190, pp.189~198 (2007)
  10. Sharma,A.K, "Finite element analysis of sheet Hydromechanical forming of circular cup", Journal of Materials Processing Technology, 209, pp.1445~1453 (2009)
  11. 기술표준원, "KS R 2028(자동차 배관용 금속관 규격)", ~ (2004)
  12. Peace, G. S, "Taguchi Methods : A Hands-On Approach" (1993), Addison-Welsley
  13. Phadke, M. S, "Quality Engineering Using Robust Design" (1989), Prentice Hall
  14. Taguchi, G, "Introduction to Quality Engineering", Asia Productivity Organization, ~ (1986)

관련 논문AI추천

이 간행물의 다른 논문 (27건)