본문 바로가기
KERD
논문KCI 등재

Optimal Lot Sizing, Pricing and Process Reliability Investment Model for an Imperfect Production System with Customer Return

0

조회

0

다운로드

1

인용

0

참고문헌

키워드

주제분류경영학

초록

This study aims at examining both internal and external effects of an imperfect-quality production system along with a pricing decision in practice. The problem investigated involves a production system that follows a non-deteriorating stable process, generating binomial yields, thereby passing defective items to customers and negatively affecting demand along with a firm’s pricing decision. Then customers return those defectives for exchange or refund, and the firm disposes them through rework, salvage, or scrap. For this previously unexplored problem of practical significance, we develop a nonlinear profit-maximization model of jointly determining production lot size, rework frequency, defective proportion and selling price. In solution, due to the mathematical complexity of the model in finding optimal closed-form solutions, we first reduce the objective function using differential calculus and then develop a nonlinear programming model to obtain global optimal solutions. We present a numerical example and conduct extensive sensitivity analyses to illustrate critical behaviors of model variables, in order to provide important managerial insights into practice in making comprehensive marketing and production decisions.

Abstract

This study aims at examining both internal and external effects of an imperfect-quality production system along with a pricing decision in practice. The problem investigated involves a production system that follows a non-deteriorating stable process, generating binomial yields, thereby passing defective items to customers and negatively affecting demand along with a firm’s pricing decision. Then customers return those defectives for exchange or refund, and the firm disposes them through rework, salvage, or scrap. For this previously unexplored problem of practical significance, we develop a nonlinear profit-maximization model of jointly determining production lot size, rework frequency, defective proportion and selling price. In solution, due to the mathematical complexity of the model in finding optimal closed-form solutions, we first reduce the objective function using differential calculus and then develop a nonlinear programming model to obtain global optimal solutions. We present a numerical example and conduct extensive sensitivity analyses to illustrate critical behaviors of model variables, in order to provide important managerial insights into practice in making comprehensive marketing and production decisions.

참고문헌 (29)

  1. Affisco, J. F., "Quality Improvement and Setup Reduction in the Joint Economic Lot Size Model", European Journal of Operational Research, 142(3), pp.497~508 (2002)
  2. Agnihothri, S., "Lot Sizing with Random Yields and Tardiness Costs", Computers & Operations Research, 27(5), pp.437~459 (2000)
  3. Anily, S., "Single-Machine Lot-Sizing with Uniform Yields and Rigid Demands: Robustness of the Optimal Solution", IIE Transactions, 27(5), pp.625~633 (1995)
  4. Banker, R. D., "Quality and Competition", Management Science, 44(9), pp.1179~1192 (1998)
  5. Bradley, T., "Essential Mathematics for Economics and Business, 2nd ed." (2002), John Wiley & Sons
  6. Cheng T. C. E., "An Economic Production Quantity Model with Flexibility and Reliability Considerations", European Journal of Operational Research, 39(2), pp.174~179 (1989)
  7. Cheng T. C. E., "An Economic Order Quantity Model with Demand-Dependent Unit Production Cost and Imperfect Production Process", IIE Transactions, 23(1), pp.23~28 (1991)
  8. Cheng T. C. E., "EPQ with Process Capability and Quality Assurance Considerations", Journal of the Operational Research Society, 42(8), pp.713~720 (1991)
  9. Chiu, S. W., "Determining the Optimal Run Time for EPQ Model with Scrap, Rework, and Stochastic Breakdowns", European Journal of Operational Research, 180(2), pp.664~676 (2007)
  10. Deming, W. E., "Quality, Productivity, and Competitive Position" (1982), MIT Press
  11. Elhafsi, M., "A Production Planning Model for an Unreliable Production Facility: Case of Finite Horizon and Single Demand", European Journal of Operational Research, 143(1), pp.94~114 (2002)
  12. Flynn, B., "The Impact of Quality Management Practices on Performance and Competitive Advantage", Decision Sciences, 26(5), pp.659~691 (1995)
  13. Grosfeld-Nir, A., "A Two-Bottleneck System with Binomial Yields and Rigid Demand", European Journal of Operational Research, 165(1), pp.231~250 (2005)
  14. Grosfeld-Nir, A., "Lot-Sizing Two-Echelon Assembly Systems with Random Yields and Rigid Demand", European Journal of Operational Research, 173(2), pp.600~616 (2006)
  15. Jacobs, F. R., "Operations and Supply Chain Management, 12th ed.", pp.2008, McGraw-Hill
  16. Juran, J. M., "Juran's Quality Control Handbook, 4th ed." (1988), McGraw-Hill
  17. Lederer, P. J., "Economics of Total Quality Management", Journal of Operations Management, 12(3), pp.353~367 (1995)
  18. Lee, W. J., "Optimal Demand Rate, Lot Sizing and Process Reliability Improvement Decisions", IIE Transactions, 28(11), pp.941~952 (1996)
  19. Leung, K. F., "A Generalized Geometric-Programming Solution to ‘An Economic Production Quantity Model with Flexibility and Reliability Considerations’", European Journal of Operational Research, 176(1), pp.240~251 (2007)
  20. Otake, T., "Inventory and Investment in Quality Improvement under Return on Investment Maximization", Computers & Operations Research, 28(10), pp.997~1012 (2001)
  21. Porteus, E. L., "Optimal Lot Sizing, Process Quality Improvement and Setup Cost Reduction", Operations Research, 34(1), pp.137~144 (1986)
  22. Rosenblatt, M. J., "Economic Production Cycles with Imperfect Production Processes", IIE Transactions, 18(1), pp.48~55 (1986)
  23. Salameh, M. K., "Economic Production Quantity Model for Items with Imperfect Quality", International Journal of Production Economics, 64(1), pp.59~64 (2000)
  24. Schwaller, R. L., "EOQ under Inspection Costs", Production and Inventory Management, 29(3), pp.22~24 (1988)
  25. Economics, 4th ed., "Taylor, J. B.", ~ (2004)
  26. Tripathy, P. K., "An EOQ Model with Process Reliability Considerations", Journal of the Operational Research Society, 54(5), pp.549~554 (2003)
  27. Yano, C. A., "Lot Sizing with Random Yields: A Review", Operations Research, 43(2), pp.311~334 (1995)
  28. Yoo, S. H., "Collaborative and Integrative Models for Cost and Quality Capability Improvement in a Supply Chain", 박사, pp.2009
  29. Zhang, X., "Joint Lot Sizing and Inspection Policy in an EOQ Model with Random Yield", IIE Transactions, 22(1), pp.41~47 (1990)

관련 논문AI추천

이 간행물의 다른 논문 (5건)