재공품 재고를 고려한 제조 시스템에서의 재고 관리 모델 연구
A Study of Inventory Models for Imperfect Manufacturing Setup Considering Work-in-Process Inventory
0
조회
0
다운로드
0
인용
0
참고문헌
키워드
초록
Optimum lot size calculation for real world manufacturing environment has been focused since last few decades. Several extensionshave been made to the basic economic order and production order quantity models to realize the possible practicalsituations in industry. However, focus on work-in-process inventory has been ignored relatively. This paper provides a comprehensivereview of the models developed for group technology based manufacturing environment focusing on work-in-process inventory. Models have been extended from a perfect manufacturing conditions to an imperfect manufacturing situation considering rework,rejection and inspection. Optimum lot size has been evaluated using a simple algebraic optimization approach. Significant parametersare highlighted using sensitivity analysis for the developed models. Numerical example is used to illustrate the utilization ofsuch models in day-to-day production setups and the impact of significant factors’ variation on total cost and optimum lot size.
Abstract
Optimum lot size calculation for real world manufacturing environment has been focused since last few decades. Several extensionshave been made to the basic economic order and production order quantity models to realize the possible practicalsituations in industry. However, focus on work-in-process inventory has been ignored relatively. This paper provides a comprehensivereview of the models developed for group technology based manufacturing environment focusing on work-in-process inventory. Models have been extended from a perfect manufacturing conditions to an imperfect manufacturing situation considering rework,rejection and inspection. Optimum lot size has been evaluated using a simple algebraic optimization approach. Significant parametersare highlighted using sensitivity analysis for the developed models. Numerical example is used to illustrate the utilization ofsuch models in day-to-day production setups and the impact of significant factors’ variation on total cost and optimum lot size.
참고문헌 (28)
- Harris, F.W., "How many parts to make at once", Operations Research, 38(6), pp.947~950 (1990)
- Gupta, T., "Looping in a multistage production system", The International Journal of Production Research, 22(2), pp.299~311 (1984)
- Rosenblatt, M.J., "Economic production cycles with imperfect production processes", IIE transactions, 18(1), pp.48~55 (1986)
- Cheng, T., "An economic order quantity model with demand- dependent unit production cost and imperfect production processes", IIE transactions, 23(1), pp.23~28 (1991)
- Ben-Daya, M., "Economic lot scheduling problem with imperfect production processes", Journal of the Operational Research Society, 51(7), pp.875~881 (2000)
- Salameh, M, "Economic production quantity model for items with imperfect quality", International Journal of Production Economics, 64(1), pp.59~64 (2000)
- Goyal, S.K, "Note on: economic production quantity model for items with imperfect quality -a practical approach", International Journal of Production Economics, 77(1), pp.85~87 (2002)
- Biswas, P., "Optimal batch quantity models for a lean production system with in-cycle rework and scrap", International Journal of Production Research, 46(23), pp.6585~6610 (2008)
- Jamal, A., "Optimal manufacturing batch size with rework process at a singlestage production system", Computers and Industrial Engineering, 47(1), pp.77~89 (2004)
- Chiu, S. W., "Optimal production lot sizing with rework, scrap rate, and service level constraint", Mathematical and Computer Modelling, 46(3-4), pp.535~549 (2007)
- Chan, W., "A new EPQ model : integrating lower pricing, rework and reject situations", Production Planning and Control, 14(7), pp.588~595 (2003)
- Pal, B., "Maximising profits for an EPQ model with unreliable machine and rework of random defective items", International Journal of Systems Science, 44(3), pp.582~594 (2013)
- Ojha, D., "An optimal batch size for an imperfect production system with quality assurance and rework", International Journal of Production Research, 45(14), pp.3191~3214 (2007)
- Chiu, S. W., "Determining the optimal run time for EPQ model with scrap, rework, and stochastic breakdowns", European Journal of Operational Research, 180(2), pp.664~676 (2007)
- Sarkar, B., "An EOQ model with delay in payments and stock dependent demand in the presence of imperfect production", Applied Mathematics and Computation, 218(17), pp.8295~8308 (2012)
- Sarkar, "An economic production quantity model with random defective rate, rework process and backorders for a single stage production system", Journal of Manufacturing Systems, 33(3), pp.423~435 (2014)
- Sarkar, B., "An EMQ model with price and time dependent demand under the effect of reliability and inflation", Applied Mathematics and Computation, 231, pp.414~421 (2014)
- Wee, H.M., "Economic production quantity models for deteriorating items with rework and stochastic preventive maintenance time", International Journal of Production Research, 50(11), pp.2940~2952 (2011)
- Sana, S.S., "A production-inventory model in an imperfect production process", European Journal of Operational Research, 200(2), pp.451~464 (2010)
- Sana, S.S., "An economic production lot size model in an imperfect production system", European Journal of Operational Research, 201(1), pp.158~170 (2010)
- Sana, S.S., "An EMQ model in an imperfect production process", International Journal of Systems Science, 41(6), pp.635~646 (2010)
- Khan, M., "A review of the extensions of a modified EOQ model for imperfect quality items", International Journal of Production Economics, 132(1), pp.1~12 (2011)
- Bough Er, T.O., "Lot sizing in group technology production systems", International Journal of Production Research, 22(1), pp.85~93 (1984)
- Cardenas-Barron, L.E., "The derivation of EOQ", EPQ inventory models with two backorders costs using analytic geometry and algebra, 2011, pp.35(5), 2394~2407
- Barzoki, M.R., "Effects of imperfect products on lot sizing with work in process inventory", Applied Mathematics and Computation, 217(21), pp.8328~8336 (2011)
- Ullah, M., "Effect of rework, rejects and inspection on lot size with work-in-process inventory", International Journal of Production Research, 52(8), pp.2448~2460 (2014)
- 김형태, "불완전한 배송품질下 배송차량 복수化를 통한 기대수익함수 최대화전략", 산업경영시스템학회지, 35(2), pp.45~51 (2012), 한국산업경영시스템학회
- 한용희, "단일품목의 목표 In-Stock Ratio 조건을 충족시키기 위한 재고문제 최적해 알고리듬", 산업경영시스템학회지, 35(3), pp.204~209 (2012), 한국산업경영시스템학회
