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소성 가공 해석을 통한 티타늄 합금 볼트 열간 단조 공정 분석

Titanium alloy bolt hot forging process analysis through plastic working analysis

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Titanium alloy has been in the spotlight as a core material in high-tech industries that require high strength andlight weight because it has excellent strength and corrosion resistance and strength is higher than that of steel. Therefore,in various industries, existing steel products are intended to be replaced with titanium alloys. Titanium alloys can causecutting tool breakage during cutting, and heat generated during cutting does not dissipate, accumulates in tools andworkpieces, resulting in large wear and tear on thin workpieces. In addition, since titanium alloy is a metal with highchemical activity, the wear of the tool becomes more severe when the cutting speed is high, so machining of titaniumbolt through cutting is very disadvantageous in terms of productivity. Therefore, the production of bolts using titaniumalloys is being produced through a forging process to improve productivity and product quality. In this paper, hot forgingmolding analysis was performed on bolts used for fastening automobile parts using Ti-6Al-4V alloy, which is the mostcommonly used titanium alloy

Abstract

Titanium alloy has been in the spotlight as a core material in high-tech industries that require high strength andlight weight because it has excellent strength and corrosion resistance and strength is higher than that of steel. Therefore,in various industries, existing steel products are intended to be replaced with titanium alloys. Titanium alloys can causecutting tool breakage during cutting, and heat generated during cutting does not dissipate, accumulates in tools andworkpieces, resulting in large wear and tear on thin workpieces. In addition, since titanium alloy is a metal with highchemical activity, the wear of the tool becomes more severe when the cutting speed is high, so machining of titaniumbolt through cutting is very disadvantageous in terms of productivity. Therefore, the production of bolts using titaniumalloys is being produced through a forging process to improve productivity and product quality. In this paper, hot forgingmolding analysis was performed on bolts used for fastening automobile parts using Ti-6Al-4V alloy, which is the mostcommonly used titanium alloy

참고문헌 (9)

  1. Narutaki, N., "Study on Machining of Titanium Alloys", CIRP Annals Manufacturing Technology, 32(1), pp.65~69 (1983)
  2. Hartung, P. D., "Tool Wear in Titanium Machining", CIRP Annals Manufacturing Technology, 31(1), pp.75~80 (1982)
  3. Jawaid, A., "Tool Wear Characteristics in Turning of titanium Alloy Ti-6246", Journal of Materials Processing Technology, 92, pp.329~334 (1999)
  4. Kim, J. H., "Analysis of Hot Forging Closed-Dies Considering Metal Flow Line and Heat Conduction", Proc. of the KSME Spring Annual Meeting, pp.538~543 (2009)
  5. K.Biswas, "Computer Aided Design of Axisymmetric Hot Forging Dies", Proc. 15th Int. MTDR Conf, pp.135~ (1974)
  6. Recent Developments in Computer-Aided Design of Forging Process, "Akerman", SME, ~, pp.SME Technical Paper, No. 72-110 (1972)
  7. Lee, S. R., "Optimal Design of Preform in Hot Forging", Proc. of the KSME Spring Annual Meeting(A)pp, pp.780~785 (2000)
  8. 박종진, "로워암 커넥터 열간단조 공정의 유한요소해석 및 미세조직 예측", 대한기계학회논문집 A, 27(7), pp.1243~1250 (2003), 대한기계학회
  9. Byun, H. S., "A Study on Transfer Process Design on Hot Forging of Bearing Hub", Proc. of KSPE Autumn Annual Meeting, (1), pp.999~1002 (2005)

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