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웨이스트게이트 터보차저의 EWGA 링키지 시스템에 대한 열변형 거동 연구

A Study of Thermal Deformation on EWGA Linkage System of Wastegate Turbocharger

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주제분류기계공학

초록

The wastegate valve regulates the maximum boost pressure inside the turbocharger to prevent damage to the engine and turbocharger which can occur from overload. However, even though the opening and closing behaviors of the valve should be controlled accurately, thermal deformations of the turbocharger system can lead to excessive distortion of the actuator rod, which can have a significant effect on the turbocharger performance. In this study, thermal deformation analysis of the turbocharger assembly has been analyzed through finite element analysis under operation condition. The result shows that the deformation in the turbine housing is relatively large and actuator rod is bent by thermal load. It causes rotational deformation at the wastegate valve face connected to the rod. And it is efficient to increase the stiffness of the EWGA rod to minimize the rotational deformation of the valve face. It means that the actuator rod should be placed in a position close to the center of the turbocharger to minimize the length of the rod that has the greatest effect on stiffness enhancement.

Abstract

The wastegate valve regulates the maximum boost pressure inside the turbocharger to prevent damage to the engine and turbocharger which can occur from overload. However, even though the opening and closing behaviors of the valve should be controlled accurately, thermal deformations of the turbocharger system can lead to excessive distortion of the actuator rod, which can have a significant effect on the turbocharger performance. In this study, thermal deformation analysis of the turbocharger assembly has been analyzed through finite element analysis under operation condition. The result shows that the deformation in the turbine housing is relatively large and actuator rod is bent by thermal load. It causes rotational deformation at the wastegate valve face connected to the rod. And it is efficient to increase the stiffness of the EWGA rod to minimize the rotational deformation of the valve face. It means that the actuator rod should be placed in a position close to the center of the turbocharger to minimize the length of the rod that has the greatest effect on stiffness enhancement.

참고문헌 (8)

  1. Y. Choi, "Status of Domestic Turbocharger Technology", Auto Journal, 35(12), pp.57~62 (2013)
  2. H. G. Lee, "Development of Electronic Turbocharger Actuator", KSAE 2013 Annual Conference, pp.633~636 (2013)
  3. J. H. Park, "Design Evaluation of Electro Turbocharger Actuator through Dynamic Analysis", KSAE, pp.1127~1133 (2011)
  4. A. Thomasson, "Modeling and validation of a boost pressure actuation system, for a series sequentially turbocharged SI engine", Control Engineering Practice, 21, pp.1860~1870 (2013)
  5. Altair Engineering, Inc, "Altair Hyperworks 8.0", ~ (2006)
  6. ABAQUS, Inc, "ABAQUS Analysis User's Manual, Ver. 6.5", ~ (2004)
  7. D. S. Um, "A new consideration of the heat transfer coefficient and an analysis of the thermal of the high interim pressure turbine casing model", Proceedings of the KSME, pp.425~429 (2004)
  8. Heuer T., "Thermomechanical Analysis of a Turbo charger Based on Conjugate Heat Transfer", Proc. of the ASME Turbo Expo, pp.829~836 (2005)

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