Prediction of a transverse shrinkage of butt welded joints in shipyard conditions using the design of experimental approach
2
조회
0
다운로드
0
인용
0
참고문헌
키워드
초록
This paper presents the results of research on transverse shrinkage of welded butt joints conducted according to the principles of experimental design and under production conditions for two main welding techniques used in shipbuilding (FCAW and SAW). Analysis took into account the technological and structural parameters influencing the assembly suitability of a large steel structure. The presented method of evaluation makes it possible to apply approximation formulae to predict transverse shrinkage in real sections of a ship hull. The determined predictive formulae were verified to actual transverse shrinkage measurements during prefabrication of hull sections at a shipyard as well as the equations referring to the analyzed form of deformation available in the literature.
Abstract
This paper presents the results of research on transverse shrinkage of welded butt joints conducted according to the principles of experimental design and under production conditions for two main welding techniques used in shipbuilding (FCAW and SAW). Analysis took into account the technological and structural parameters influencing the assembly suitability of a large steel structure. The presented method of evaluation makes it possible to apply approximation formulae to predict transverse shrinkage in real sections of a ship hull. The determined predictive formulae were verified to actual transverse shrinkage measurements during prefabrication of hull sections at a shipyard as well as the equations referring to the analyzed form of deformation available in the literature.
참고문헌 (42)
- Adak, M., "Numerical and experimental study of mitigation of welding distortion", Appl. Math. Model, 34(1), pp.146~158 (2010)[DOI]
- Birk-Sorensen, M., "Simulation of Welding Distortions in Ship Sections", PhD, pp.1999
- "Company instruction: IP27-80, Recommendation about Proper Design and Manufacturing of the Welded Naval Structures", Gdansk Shipyard, ~ (1965)
- "Company standard: T081-02, Gas-shielded Metal-Arc Welding, Part II - Welding Procedure Specifications WPS", Szczecin Shipyard Inc, ~ (2001)
- "Company standard: T081-03, Submerged Arc Welding, Part II - Welding Procedure Specifications WPS", Szczecin Shipyard Inc, ~ (2001)
- "Company standard: T100-01, Steel Ship Hull. The hull structure accuracy", Szczecin Shipyard Inc, ~ (2001)
- Deng, D., "FEM prediction of buckling distortion induced by welding in thin plate panel structures", Comput. Mater. Sci, 43(4), pp.591~607 (2008)[DOI]
- Deng, D., "Investigations on welding distortion in an asymmetrical curved block by means of numerical simulation technology and experimental method", Comput. Mater. Sci, 48(1), pp.187~194 (2010)[DOI]
- Draper, N. R., "Applied Regression Analysis" (1998), John Wiley & Sons, Inc.
- "Welding Science and Technology, vol. 1" (2001), American Welding Society
- Hashemzadeh, M., "Analytically based equations for distortion and residual stress estimations of thin butt-welded plates", Eng. Struct, 137, pp.115~124 (2017)[DOI]
- "ISO 4063, Welding, Brazing, Soldering and Braze Welding of Metals - Nomenclature of Processes and Reference Numbers for Symbolic Representation on Drawings", ~ (1990)
- Iwankowicz, R. R., "An efficient evolutionary method of assembly sequence planning for shipbuilding industry", Assemb. Autom, 36(1), pp.60~71 (2016)[DOI]
- Jakubiec, M., "Technology of Welded Structures" (1987), WNT
- Minseok Kang, "Ship block assembly sequence planning considering productivity and welding deformation", International Journal of Naval Architecture and Ocean Engineering, 10(4), pp.450~457 (2018), 대한조선학회
- Lazarson, E. V., "Calculation of the cross-sectional area of the welded joints in arc welding", Weld. Int, 21(6), pp.451~453 (2007)[DOI]
- Lee, J. Y., "Verification of validity and generality of dominant factors in high accuracy prediction of welding distortion", Weld. World, 54(9-10), pp.279~285 (2010)[DOI]
- Leggatt, R. H., "Distortion in Welded Steel Plates", pp.1980
- Liang, W., "Prediction of welding distortion by elastic finite element analysis using inherent deformation estimated through inverse analysis", Weld. World, 49(11-12), pp.30~39 (2005)[DOI]
- Masubuchi, K., "Analysis of Welded Structures" (1980), Pergamon Press
- Metschkow, B., "Marine Technology", pp.171~181 (1997), Computational Mechanics Publications
- Montgomery, D. C., "Design and Analysis of Experiments" (2001), John Wiley & Sons, Inc.
- Murakawa, H., "A practical method for prediction of distortion produced on large thin plate structures during welding assembly", Weld. World, 57(6), pp.793~802 (2013)[DOI]
- Myers, R. H., "Response Surface Methodology: Process and Product Optimization Using Designed Experiments" (2009), John Wiley & Sons, Inc
- Neter, J., "Applied Linear Statistical Models : Regression, Analysis of Variance, and Experimental Design" (1985), Irwin
- The Applicative Model of Design and Construction of Ship in Limited Tolerances, "Niebylski, J.", Szczecin University of Technology and Szczecin Shipyard Inc, 9~, pp.Technical Report No. 9 T12C 060 97 C (1998), 3480
- Okerblom, N. O., "The Calculations of Deformations of Welded Metal Structures", HUSO, ~ (1955)
- 박정웅, "Prediction of the welding distortion of large steel structure with mechanical restraint using equivalent load methods", International Journal of Naval Architecture and Ocean Engineering, 9(3), pp.315~325 (2017), 대한조선학회
- Polanski, Z., "Design of Experiments in Engineering" (1984), PWN
- "Production Standard of the German Shipbuilding Industry", ~ (1977)
- Remes, H., "Statistics of weld geometry for laser-hybrid welded joints and its application within notch stress approach", Weld. World, 54(7-8), pp.189~207 (2010)[DOI]
- Sang Beom Shin, "Control Technology for Excessive Welding Distortion of the Deck House during Manufacturing Process", Metals and Materials International, 17(1), pp.123~130 (2011), 대한금속·재료학회
- Shin, S. B., "A structural design approach for controlling welding distortion at the upper deck of a hull structure in the erection stage", Weld. World, 56(3-4), pp.51~63 (2012)[DOI]
- Shipbuilding and Repair Quality Standard IACS, "Part A. Shipbuilding and Repair Quality Standard for New Construction, Part B. Repair Quality Standard for Existing Ships", ~ (1996)
- Sikstrom, F., "Prediction of penetration in one-sided fillet welds by in-process joint gap monitoring-an experimental study", Weld. World, 61(3), pp.529~537 (2017)[DOI]
- Slovacek, M., "Numerical simulation of the welding process - distortion and residual stress prediction, heat source model determination", Weld. World, 49(11-12), pp.15~29 (2005)[DOI]
- Spraragen, W., "Shrinkage distortion in welding", Weld. J, 29(6), pp.292~294 (1950)
- Urbanski, T., "Analysis of assembly suitability of the hybrid node based on weld distortion prediction models", Adv. Sci. Technol. Res. J, 9(27), pp.28~34 (2015)[DOI]
- Verhaeghe, G., "Predictive Formula for Weld Distortion-A Critical Review" (1999), Abington Publishing
- Wang, R., "Study of welding inherent deformations in thin plates based on finite element analysis using interactive substructure method", Mater. Des, 30(9), pp.3474~3481 (2009)[DOI]
- Yang, Y. P., "Uniform-panel weld shrinkage data model for neat construction ship design engineering", J. Ship Prod. Des, 29(1), pp.1~16 (2013)[DOI]
- Yang, Y. P., "Complex-panel weld shrinkage data model for neat construction ship design engineering", J. Ship Prod. Des, 30(1), pp.15~38 (2014)[DOI]
