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철도차량 차륜의 압축잔류응력 특성 및 마모한계 연구

A Study on Compressive Residual Stress Characteristics and Wear Limits of Steel Wheels for Railway Vehicles

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초록

본 논문에서는 휠의 압축잔류응력이 휠의 마모한계에 대한 주요요인임을 증명하기 위한 연구를 수행하였다. 국내 철도차량의 강재 차륜(이하 차륜)에 대한 마모한계는 철도차량 제조사의 구조강도설계측면에서 관리되어 왔으나 차륜의 잔류압축응력에 대한 연구는 미미한 실정이다. 차륜의 압연공정과열처리과정에서 압축잔류응력의 발생 원리를 연구하였다. 그리고 압축잔류응력이 차륜의 피로파괴에미치는 영향을 연구하고 압축잔류응력에 대한 표준규격과 검사방법을 고찰하였다. 이러한 연구 및 검토과정에서 압축잔류응력이 철도차량 차륜의 마모한계를 결정하는 주요 근거임을 입증하였다.

Abstract

In this paper, a study was conducted to prove that the compressive residual stress of the wheel is the main factor for the wear limit of the wheel. The wear limit for steel wheels (hereafter wheels) of domestic railway vehicles has been managed in terms of structural strength design by railway vehicle manufacturers, but studies in terms of the residual compressive stress of the wheels are insignificant. The principle of the generation of compressive residual stress in the rolling process and heat treatment process of the wheel was studied. In addition, the effect of the compressive residual stress on the fatigue failure of the wheel was studied, and the standard specifications and inspection methods for the compressive residual stress were considered. In the course of these studies and reviews, it was verified that the compressive residual stress is the main basis for determining the wear limit of the railway vehicle wheel.

참고문헌 (7)

  1. "NSW", Transport RailCorp ESR0330Wheel Defect Manual Issued. May 2013 V-1.2, 2013
  2. "Wheel rolling contact fatigue and rim defects investigation, wheel steels handbook", Rail Safety & Standards Board, ~
  3. "Heat treatment process and facility for railway wheels", AFT Advanced Forging Technologies GmbH, ~
  4. "Estimation of residual stress in railroad co㎜uter car wheels following manufacture", Federal Railroad Administration, ~ (2003)
  5. 박광복, "철도차량공학" (1999), 삼성출판사
  6. Design Technologies for Railway Wheels and Future Prospects, , ~, pp.NIPPON STEEL & SUMITOMO METAL TECHNICAL REPORT No. 105 (2013)
  7. "NF EN13262 Railway applications –Wheel sets and bogies - Wheels -Product requirements September 2020", ~ (2020)

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