AISI 1536.V와 AISI 4330 재질별 제조 공정에 따른 잔류응력에 관한 연구
A Study on Residual Stress Analysis of AISI 1536.V and AISI 4330 in the Manufacturing Process
0
조회
0
다운로드
0
인용
0
참고문헌
키워드
초록
To improve life time of machine components, higher alloy grade materials are used by adding more metal alloy components and content. Also production processes are further complicated and subdivided such as the forging, preliminary heat treatment, quality heat treatment, rough machining and finished machining process. Those reasons become major cause of large stress in the materials, and the residual stress generated during the manufacturing process causes fatal defects, such as crack, surface tear, warping and deformation of the products. It is necessary to evaluate the residual stress on the entire processes, from forging process to finalfinished machining process. Also in order to avoid those problems caused by residual stresses, it is necessary to know in advance what process is important to be controlled and what parameters affect residual stress. By the hole drilling method, residual stress was measured in each manufacturing process step. In this study, thehardness of the surface, the cutting force test and the metal analysis were performed to clarify the influence of manufacturing process parameters.
Abstract
To improve life time of machine components, higher alloy grade materials are used by adding more metal alloy components and content. Also production processes are further complicated and subdivided such as the forging, preliminary heat treatment, quality heat treatment, rough machining and finished machining process. Those reasons become major cause of large stress in the materials, and the residual stress generated during the manufacturing process causes fatal defects, such as crack, surface tear, warping and deformation of the products. It is necessary to evaluate the residual stress on the entire processes, from forging process to finalfinished machining process. Also in order to avoid those problems caused by residual stresses, it is necessary to know in advance what process is important to be controlled and what parameters affect residual stress. By the hole drilling method, residual stress was measured in each manufacturing process step. In this study, thehardness of the surface, the cutting force test and the metal analysis were performed to clarify the influence of manufacturing process parameters.
참고문헌 (8)
- Lu Luis Vilhena, "Influence of heat treatment and machining parameters on residual stress field and Wear of double-layer cast rolls", Strojniski vestnik - Journal of Mechanical Engineering, 56(4), pp.260~266 (2010)
- Measurement of Residual Stresses by the Hole-Drilling Strain Gage Method, Tech Note TN-503, "Vishay company", 19~33 (2010)
- 고승기, "냉간 확장한 구멍을 지닌 강판의 잔류응력해석 및 피로수명에 관한 연구", 한국기계기술학회지, 18(2), pp.177~183 (2016), 한국기계기술학회[DOI]
- Ronald B. Bucinell, "Calculating Principal Strains using a Rectangular Strain Gage Rosette", pp.1~9 (2013)
- An American National Standard, "Standard test method for determining residual stresses by the hole-drilling strain-gage method, ASTM E837-01", 1~10 (2001)
- A. Madariaga, "Influence of tool wear on residual stresses when turning Inconel 718", 3rd CIRP Conference on Surface Integrity (CIRP CSI), Procedia CIRP, 45, pp.267~270 (2016)
- Z.T. Tang, "The influence of tool flank wear on residual stresses induced by milling aluminum alloy", Journal of Materials Processing Technology, 209, pp.4502~4508 (2009)[DOI]
- 이정환, "A Study on the Cutting Characteristics of FCD500 for the Automobile Brake Components", 한국기계기술학회지, 20(1), pp.6~11 (2018), 한국기계기술학회[DOI]
