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자기연마가공법을 활용한 AL 6063 배관의 내부 표면 가공 특성

Internal Finishing of AL 6063 Pipe Line Via Magnetic Abrasive Finishing

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주제분류기계공학

초록

In this study, the performance was checked and the optimal conditions were found by machining the inner surface of a round pipe using the magnetic abrasive finishing method. In this experiment, an AL 6063 pipe was used as a sample. To check the performance of magnetic abrasive finising, the machining effect of different abrasive particle mixing ratio, rotation speed, and magnetic pole arrangement was analyzed through surface roughness (Ra) and weight removal measurement. The optimum mixing ratio was 3:1 of electrolytic iron to magnetic abrasive particles, the rotational speed was 1600rpm, and the best surface roughness was obtained in the N-S-N arrangement of magnetic poles.

Abstract

In this study, the performance was checked and the optimal conditions were found by machining the inner surface of a round pipe using the magnetic abrasive finishing method. In this experiment, an AL 6063 pipe was used as a sample. To check the performance of magnetic abrasive finising, the machining effect of different abrasive particle mixing ratio, rotation speed, and magnetic pole arrangement was analyzed through surface roughness (Ra) and weight removal measurement. The optimum mixing ratio was 3:1 of electrolytic iron to magnetic abrasive particles, the rotational speed was 1600rpm, and the best surface roughness was obtained in the N-S-N arrangement of magnetic poles.

참고문헌 (14)

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  2. H. Yamaguchi, "Study on a New Internal Finishing Process by Applying Magnetic Abrasive Machining(5th Report, Effects of Magnetic Abrasive Behavior on Finishing Characteristics)", The Japan Society of Mechanical Engineers, 62(600), pp.373~379 (1996)
  3. T. Shinmura, "磁気研磨法の加工機械の解明と裝置の開発に関 する研究", Doctor, pp.1987
  4. 김희남, "자기연마를 이용한 STS304 파이프 내면의 초정밀 가공", 한국안전학회지, 17(3), pp.30~35 (2002), 한국안전학회
  5. T. Shinmura, "Study on a New Internal Finishing Process by Applying Magnetic Abrasive Machining(Internal Finishing of Stainless Steel Tubings and Clean Gas Bombs)", The Japan Society of Mechanical Engineers, 59(560), pp.293~299 (1993)
  6. T. Shinmura, "A New Precision Deburring Process for Inside Tubes by the Application of Magnetic Abrasive Machining(1st Report, On the Process Principle and a Few Deburring Characteristics", The Japan Society of Mechanical Engineers, 64(620), pp.312~318 (1998)
  7. H. Yamaguchi, "Study on a New Internal Finishing Process by Applying Magnetic Abrasive Machining(2nd Report, Effects of Magnetic Field Distribution on Magnetic Force Acting on Magnetic Abrasives)", The Japan Society of Mechanical Engineers, 60(578), pp.307~313 (1994)
  8. H. Yamaguchi, "Study on a New Internal Finishing Process by Applying Magnetic Abrasive Machining(3rd Report, Effects of Finishing Pressure Distribution on Characteristics)", The Japan Society of Mechanical Engineers, 61(586), pp.431~437 (1995)
  9. H. Yamaguchi, "Study on a New Internal Finishing Process by Applying Magnetic Abrasive Machining(4th Report, Effects of Diameter of Magnetic Abrasives on Finishing Characteristics)", The Japan Society of Mechanical Engineers, 61(591), pp.348~353 (1995)
  10. H. W. Kim, "Magnetic-abrasive Polishing for Internal-face of STS 304 Pipe Using the Ba-ferrite Magnetic Matial", Master, pp.2003
  11. 곽태수, "세라믹 입자를 이용한 자기연마가공 기술 사례", 한국정밀공학회지, 30(12), pp.1253~1258 (2013), 한국정밀공학회
  12. S. L. Oh, "A Flexible Magnetic Abrasive Polishing System for the Selective and Stable Finishing of Nano Scale Precision Parts", Korea Society for Precision Engineering 2009 Spring Conference, pp.433~434 (2009)
  13. S. D. Mun, "A Study on Fishing Characteristics of Fine Ceramic Bar Using a Magnetic Abrasive Fishing Process", KSMTE 2006 Spring Conference, pp.157~162 (2006)
  14. W. K. Park, "A Study of a New Precision Finishing Process for inside Surface of Silicon Nitride Fine Ceramic Pipe by Application of Magnetic Abrasive Machining", Annals of the KSME, 25, pp.47~53 (2001)

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