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A Study on the Design of Magnetic Tools for Pipe-Type Material

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초록

This study investigates the enhancement of surface precision and dimensional accuracy in STS 316L oval pipes through the application of magnetic abrasive finishing. The experiment involves the modification magnetic pole shapes(A, B, C, D) and a comprehensive analysis of their impact on surface quality. Key parameters include magnetic abrasive KX#320, iron powder, aluminum oxide, light oil, a test specimen rotating at 600rpm, and periodic injection of polishing liquid, a permanent magnet Nd-Fe-B, and magnetic pole steel 1018, reciprocating distance 20mm, and a feed rate 1mm/sec over a 32minutes duration with measurements every 4minutes. The results demonstrate significant variations in surface quality based on magnetic pole shape, with specific configurations demonstrating superior precision and smoothness from the initial surface 0.32μm to 0.06μm.

Abstract

This study investigates the enhancement of surface precision and dimensional accuracy in STS 316L oval pipes through the application of magnetic abrasive finishing. The experiment involves the modification magnetic pole shapes(A, B, C, D) and a comprehensive analysis of their impact on surface quality. Key parameters include magnetic abrasive KX#320, iron powder, aluminum oxide, light oil, a test specimen rotating at 600rpm, and periodic injection of polishing liquid, a permanent magnet Nd-Fe-B, and magnetic pole steel 1018, reciprocating distance 20mm, and a feed rate 1mm/sec over a 32minutes duration with measurements every 4minutes. The results demonstrate significant variations in surface quality based on magnetic pole shape, with specific configurations demonstrating superior precision and smoothness from the initial surface 0.32μm to 0.06μm.

참고문헌 (10)

  1. Lida, H., "Fabrication of Precision Meso-Scale Diameter ZrO2 Ceramic Bars Using New Magnetic Pole Designs in Ultra-Precision Magnetic Abrasive Finishing", Ceramics International, 46, pp.17335~17346 (2020)
  2. 윤성, "Effect of the Magnetic Pole Arrangement on the Surface Roughness of STS 304 by Magnetic Abrasive Machining", International Journal of Precision Engineering and Manufacturing, 15(7), pp.1275~1281 (2014), 한국정밀공학회
  3. Yamaguchi, H., "Magnetic Abrasive Finishing of Cutting Tools For Machining of Titanium Alloys", CIRP Annals-Manufacturing Technology, 61(1), pp.311~314 (2012)
  4. Jung, J. H., "Study on Surface Shape Control of Pure Ti Fabricated by Electron Beam Melting Using Electrolytic Polishing", Surface and Coatings Technology, 324, pp.106~110 (2017)
  5. Cornelsen, M., "Influence of the Velocity and the Number of Polishing Passages on the Roughness of Electrolytic Plasma Polished Pipe Inner Surfaces", Metals, 8(5), pp.330~ (2018)
  6. Grewal, H. S, "To Study the Effect of Various Parameters on Finishing of Inner Surfaces of Brass Tubes Using Magnetic Abrasive by RSM", ELK Asia Pacific Journal, (Special issue. 1) (2015)
  7. Yamaguchi, H., "Development of An Internal Magnetic Abrasive Finishing Process For Nonferro Magnetic Complex Shaped Tubes", JSME International Journal Series C Mechanical Systems, Machine Elements and Manufacturing, 44(1), pp.275~281 (2021)
  8. Nteziyaremye, V., "Surface Finishing of Needles for High-Performance Biopsy", Procedia CIRP, 14, pp.48~53 (2014)
  9. Rui Wang, "Effect of temperature on the magnetic abrasive finishing process of Mg alloy bars", Journal of Mechanical Science and Technology, 32(5), pp.2227~2235 (2018), 대한기계학회
  10. Zou, Y., "Study on Complex Micro Surface Finishing of Alumina Ceramic by the Magnetic Abrasive Finishing Process Using Alternating Magnetic Field", The International Journal of Advanced Manufacturing Technology, 97, pp.1~10 (2018)

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