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GMA 용접공정에서 공정변수 선정을 위한 플럭스 첨가에 관한 연구

A Study on Effect of Flex Additions for Selecting the Process Parameters in GMA Welding processes

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초록

As the quality of a weld joint is strongly influenced by process parameters the welding process, an intelligent algorithms that can predict the bead geometry and shape to accomplish the desired mechanical properties of the weldment should be developed. In this study, prepared by Φ1.6mm GMA welding of metal wire nose Advice jowelui 350A 600A grade level inverter welder and DAIHEN SCR's were carried out using welding. Welding conditions were 5.5m/min wire feed rate the welding current is rapidly transmit approximately 260A, welding voltage was about 30V. CTWD a 22mm, shielding gas was Ar 20L/min and the welding speed was a 240mm/min. Using data collected during welding equipment welding current and welding voltage waveform was analyzed by measuring the volume of the transition mode. Addition of CaCO_3 as a loss of the spread of the weld bead dilution rate decreased, suggesting that, GMA in the overlay welding bead shape control, dilution control and may be used as a welding flux is considered. Stabilizing effect of the arc by the Ca-containing CaF_2, CaCO_3, CaMg(CO_3)_2, respectively, welding flux 0.1wt.% added GMA welding and weld overlay were evaluated with dilution, CaF_2, and CaMg(CO_3)_2 added to the dilution of Seemed to increase.

Abstract

As the quality of a weld joint is strongly influenced by process parameters the welding process, an intelligent algorithms that can predict the bead geometry and shape to accomplish the desired mechanical properties of the weldment should be developed. In this study, prepared by Φ1.6mm GMA welding of metal wire nose Advice jowelui 350A 600A grade level inverter welder and DAIHEN SCR's were carried out using welding. Welding conditions were 5.5m/min wire feed rate the welding current is rapidly transmit approximately 260A, welding voltage was about 30V. CTWD a 22mm, shielding gas was Ar 20L/min and the welding speed was a 240mm/min. Using data collected during welding equipment welding current and welding voltage waveform was analyzed by measuring the volume of the transition mode. Addition of CaCO_3 as a loss of the spread of the weld bead dilution rate decreased, suggesting that, GMA in the overlay welding bead shape control, dilution control and may be used as a welding flux is considered. Stabilizing effect of the arc by the Ca-containing CaF_2, CaCO_3, CaMg(CO_3)_2, respectively, welding flux 0.1wt.% added GMA welding and weld overlay were evaluated with dilution, CaF_2, and CaMg(CO_3)_2 added to the dilution of Seemed to increase.

참고문헌 (6)

  1. R. W. Richardson, "Coaxial weld pool viewing for process monitoring and control", Welding journal, 63(3), pp.43~50 (1984)
  2. K. Masubuchi, "Analysis of Welded Structure", International series on materials science and technology, 33, pp.1~10 (1980)
  3. J. F. Lancaster, "Metallurgy of welding Third edition", pp.1~5 (1980), Third edition,pp.1~5
  4. R. Menon, "Recent advances in cored wires for hardfacing", Welding J, pp.53~58 (2002)
  5. 한규호, "하드페이싱 오버레이용접 비드형상에 미치는 GMA 용접조건의 영향", 대한용접접합학회지, 25(5), pp.58~63 (2007), 대한용접접합학회
  6. The korean welding & joining society, "Handbook of welding & joining" (2009)

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