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GMAW를 이용한 V-그루브 초층용접 공정 최적화에 관한 연구

A study on optimization for V-grove root pass welding using a GMAW process

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참고문헌

키워드

주제분류기계공학

초록

Welding and manufacturing process of pipelines is mainly organized with root-pass welding and fill-pass welding. Of them, root-pass welding is very difficult to automatize, compared to normal welding, and it doesn't guarantee high welding quality. Root-pass welding quality can be represented by back-bead width and back-bead height, and there are a variety of studies to predict back-bead geometry, currently. In this study, a variety of welding experiments were carried out to optimize root-pass welding process using GMA process. Based on the experimental results, optimal welding conditions were selected after analyzing correlation between welding parameters and back-bead geometry. Then, effectiveness of empirical models developed was compared and analyzed, and optimized empirical models were finally developed for predicting back-bead by analyzing the main effect of each factor which affects back-bead geometry and their influence on interaction.

Abstract

Welding and manufacturing process of pipelines is mainly organized with root-pass welding and fill-pass welding. Of them, root-pass welding is very difficult to automatize, compared to normal welding, and it doesn't guarantee high welding quality. Root-pass welding quality can be represented by back-bead width and back-bead height, and there are a variety of studies to predict back-bead geometry, currently. In this study, a variety of welding experiments were carried out to optimize root-pass welding process using GMA process. Based on the experimental results, optimal welding conditions were selected after analyzing correlation between welding parameters and back-bead geometry. Then, effectiveness of empirical models developed was compared and analyzed, and optimized empirical models were finally developed for predicting back-bead by analyzing the main effect of each factor which affects back-bead geometry and their influence on interaction.

참고문헌 (6)

  1. 송우현, "라인파이프강재의 개발동향 및 용접성", 대한용접접합학회지, 27(1), pp.34~48 (2009), 대한용접접합학회
  2. J. Lee, "The advanced algorithm performance for seam tracking on multipass welding", Journal of Korean Society of mechanical technology, 5(2), pp.25~36 (2003)
  3. 김일수, "An investigation into an intelligent system for predicting bead geometry in GMA welding process", JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 159(1), pp.113~118, ELSEVIER SCIENCE SA
  4. 이형근, "STS304L 캡슐의 펄스형 GTA 용접에서 용접변수들이 용접부 형상에 미치는 영향", 대한용접접합학회지, 25(5), pp.64~71 (2007), 대한용접접합학회
  5. 김지희, "GMA 용착부 형상에 미치는 금속첨가제의 영향", 한국기계기술학회지, 12(4), pp.133~138 (2010), 한국기계기술학회
  6. C. Douglas, "Design and analysis of Experiment 6th edition", 427~444 (2005)

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