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샤시 프레임의 용접부 내구성을 고려한 구조해석

Structural analysis on considering fatigue assessment of welded joints in a chassis frame

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주제분류기계공학

초록

The chassis frame generally consists of side members, cross beams, and several mounting brackets. Strength and fatigue behaviors of welded joints between members and brackets in a frame are a very complex phenomena, which comes basically due to the structural geometry, non-homogeneous material, and welding residual stresses. Therefore, the prediction of fatigue life for the welded structure is very difficult compared to that for the simple geometry. This paper presents the structural and fatigue analysis results for a body frame and welded joints under system durability loads. In order to fatigue assessment of welded joints, local stress approach is used for its simplicity, which is based on the several empirical S-N curves that are associated with welded joint types and loading modes. The estimated fatigue cycles of the welded areas in a frame were satisfied the target cycles under system load conditions.

Abstract

The chassis frame generally consists of side members, cross beams, and several mounting brackets. Strength and fatigue behaviors of welded joints between members and brackets in a frame are a very complex phenomena, which comes basically due to the structural geometry, non-homogeneous material, and welding residual stresses. Therefore, the prediction of fatigue life for the welded structure is very difficult compared to that for the simple geometry. This paper presents the structural and fatigue analysis results for a body frame and welded joints under system durability loads. In order to fatigue assessment of welded joints, local stress approach is used for its simplicity, which is based on the several empirical S-N curves that are associated with welded joint types and loading modes. The estimated fatigue cycles of the welded areas in a frame were satisfied the target cycles under system load conditions.

참고문헌 (9)

  1. 김기태, "경량 연료전지 차체프레임 설계 프로세스", 한국자동차공학회 논문집, 18(6), pp.114~121 (2010), 한국자동차공학회
  2. 박철희, "엔진용 밸브재 SUH35", SUH3 이종마찰 용접계면에 대한 열응력 특이성 해석, 2012, pp.14(4), 19~27[DOI]
  3. D. W. Kim, "Design Sensitivity Analysis of Welded Strut Joints on Vehicle Chassis Frame", The Korean Welding and Joint Society, 16(3), pp.141~147 (1998)
  4. "DesignLife Theory Guide Ver. 5.1" (2008), nCode International Ltd
  5. 성백섭, "비접촉법을 이용한 온도영향에 의한 용접부의 변형률 측정", 한국기계기술학회지, 16(3), pp.1515~1521 (2014), 한국기계기술학회
  6. G. Nicoletto, "Fatigue design of welded joints using the finite element method and the 2007 ASME Div. 2 Master curve", Frattura ed Integrità Strutturale, 3(9), pp.76~84 (2009)
  7. 이학성, "상용차용 복합소재 서브프레임에 대한 구조시험 및 유한요소해석 평가", 한국기계기술학회지, 16(3), pp.1529~1534 (2014), 한국기계기술학회
  8. 오정식, "3차원 솔리드 요소를 이용한 용접부 핫스팟 응력 계산에 대한 연구", 한국해양공학회지, 29(1), pp.45~55 (2015), 한국해양공학회
  9. Seung Yeb Baek, "A Study on The Fatigue Life Prediction of The Various Gas-Welded Joints Using a Probabilistic Statistics Technique", Metals and Materials International, 17(1), pp.143~149 (2011), 대한금속·재료학회

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