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엔진 크랭크축의 필렛 롤링 효과에 따른 구조적 특성 및 내구성 평가

The Structural and Durability Analysis of the Engine Crankshaft Considering the Fillet Rolling Effects

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주제분류기계공학

초록

Crankshaft is one of the most important moving parts in internal combustion engine. In order to design more lighter and compacter crankshaft, strength and durability analysis is significant in evaluating the engine performance and lifetime as well as overall mechanical information. In this paper, structural analysis is performed to obtain the stress amplitudes and mean stresses at critical locations of crankshaft over the engine rotational speed. The load magnitudes are calculated by considering the firing pressure, inertia force, andtorsional load. Next. using the stress results and the fatigue properties of the material, durability analysis is done to calculate the fatigue safety factors. As a result, the critical areas of the crankshaft were crank pin and journal’s fillet areas, and their safety factors satisfied the analytical criteria at all rotational speed by considering the fillet rolling effect.

Abstract

Crankshaft is one of the most important moving parts in internal combustion engine. In order to design more lighter and compacter crankshaft, strength and durability analysis is significant in evaluating the engine performance and lifetime as well as overall mechanical information. In this paper, structural analysis is performed to obtain the stress amplitudes and mean stresses at critical locations of crankshaft over the engine rotational speed. The load magnitudes are calculated by considering the firing pressure, inertia force, andtorsional load. Next. using the stress results and the fatigue properties of the material, durability analysis is done to calculate the fatigue safety factors. As a result, the critical areas of the crankshaft were crank pin and journal’s fillet areas, and their safety factors satisfied the analytical criteria at all rotational speed by considering the fillet rolling effect.

참고문헌 (5)

  1. Improving the Life Time of Dynamically Loaded Components By Fatigue Simulation, "G. Steinwender", SAE, ~, pp.SAE 982220 (1998)
  2. Xun Zhou, "Reliability Analysis of Diesel Engine Crankshaft Based on 2D Stress Strength Interference Model", Journal of Zhejiang University. Science B, 391(3), pp.391~397 (2003)
  3. 안기원, "유연 다물체 동력학모델을 이용한 크랭크트레인 동응력 해석", 한국기계기술학회지, 12(4), pp.67~74 (2010), 한국기계기술학회[DOI]
  4. 백승엽, "잔류응력을 고려한 필렛 가스용접 이음재의 수명예측과 신뢰도 평가", 한국기계기술학회지, 12(2), pp.61~66 (2010), 한국기계기술학회
  5. 이돈출, "선박용 4행정 디젤엔진의 크랭크축 강도해석에 관한 연구", 한국마린엔지니어링학회지, 30(4), pp.359~368 (2006), 한국마린엔지니어링학회

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