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플라즈마 보조 열원을 이용한 고망간강 절삭 가공

Plasma Assisted Milling of High Manganese Steel

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초록

In this work, a PAM(Plasma Assisted Machining) technology was applied to milling of high manganese steel, a typical hard-to-machine materials. For this purpose, a transferred type of arc plasma torch was coupled with a 3-axis milling machine, then, used to heat and soften the surface of a high manganese steel plate in front of a 16 mm end mill with 2 blades and hard coatings. From the test results, it was concluded that the cutting load can be significantly reduced down to 57 % by plasma heating with the power level of 3.9 kW, ensuring the improvement of tool life and surface roughness in milling of high manganese work pieces.

Abstract

In this work, a PAM(Plasma Assisted Machining) technology was applied to milling of high manganese steel, a typical hard-to-machine materials. For this purpose, a transferred type of arc plasma torch was coupled with a 3-axis milling machine, then, used to heat and soften the surface of a high manganese steel plate in front of a 16 mm end mill with 2 blades and hard coatings. From the test results, it was concluded that the cutting load can be significantly reduced down to 57 % by plasma heating with the power level of 3.9 kW, ensuring the improvement of tool life and surface roughness in milling of high manganese work pieces.

참고문헌 (11)

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  2. Y. Changet, "An introduction to medium-Mn steel : Metallurgy, mechanical properties and warm stamping process", Materials and Design, 94, pp.424~432 (2016)
  3. H. Takahashi, "Mechanical properties and damage behavior of non-magnetic high manganese austenitic steels", Journal of Nuclear Materials, 258-263, pp.1644~1650 (1998)
  4. H. E. Boyer, "Metals handbook : Dest Edition", pp.610~620 (1985), ASM international
  5. S. Sun, "Thermally enhanced machining of hard-to-machine materials A —review", International Journal of Machine Tools &Manufacture, 50, pp.663~680 (2010)
  6. C. E. Leshock, "Plasma enhanced machining of Inconel 718 : modeling of workpiece temperature with plasma heating and experimental results", International Journal of Machine Tools & Manufacture, 41, pp.877~897 (2001)
  7. E. O. Ezugwu, "Key improvements in the machining of difficult-to-cut aerospace superalloys", International Journal of Machine Tools & Manufacture, 45, pp.1353~1367 (2005)
  8. 전용호, "Current Research Trends in External Energy Assisted Machining", International Journal of Precision Engineering and Manufacturing, 14(2), pp.337~342 (2013), 한국정밀공학회
  9. 서준호, "THERMAL PLASMA SYNTHESIS OF NANO-SIZED POWDERS", Nuclear Engineering and Technology, 44(1), pp.9~20 (2012), 한국원자력학회
  10. T. Kitagawa, "Plasma Hot Machining for High Hardness Metals", Bull. Japan Soc. of Prec Engg, 22(2), pp.145~151 (1988)

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