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승용차용 알루미늄 IMS의 응력 분포 특성

Stress Distribution Characteristics of Al-IMS for Passenger Vehicle

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참고문헌

키워드

주제분류기계공학

초록

The objective of this numerical study is to investigate the effect of aluminium material on the weight reduction in tubular shaft yoke and solid shaft yoke. The tubular shaft and the solid shaft were designed by 6 stage processes and the results were analyzed by using a finite element analysis method. The coefficient of friction was set to Oil_cold as referred to the analysis library. It was found that the weight was reduced as 65% with applying the aluminium alloy due to lower density than carbon steel. Von-mises stress values of applying aluminium alloy to the tubular shaft yoke and solid shaft yoke were lower than those of carbon steel because of the low yield stress of aluminium alloy. The folding and underfill phenomenon were not observed on the aluminium alloy in tubular shaft yoke and solid shaft yoke. From these results, the weight reduction of products and the extend life of dies can be expected when aluminium alloy is applied.

Abstract

The objective of this numerical study is to investigate the effect of aluminium material on the weight reduction in tubular shaft yoke and solid shaft yoke. The tubular shaft and the solid shaft were designed by 6 stage processes and the results were analyzed by using a finite element analysis method. The coefficient of friction was set to Oil_cold as referred to the analysis library. It was found that the weight was reduced as 65% with applying the aluminium alloy due to lower density than carbon steel. Von-mises stress values of applying aluminium alloy to the tubular shaft yoke and solid shaft yoke were lower than those of carbon steel because of the low yield stress of aluminium alloy. The folding and underfill phenomenon were not observed on the aluminium alloy in tubular shaft yoke and solid shaft yoke. From these results, the weight reduction of products and the extend life of dies can be expected when aluminium alloy is applied.

참고문헌 (7)

  1. W. B. Bae, "The Basic Study on the Casting", Forging Technology of Aluminum Alloy, 1998, pp.15(12), 85~88
  2. M. E. Kim, "Study on the Precision Cold Forging for Steering Yoke of Automobiles", Fall conference of KSTP, pp.120~123 (1999)
  3. 송승은, "연료 압력 조절기용 가이드 밸브의 냉간 단조 개발에 관한 연구", 한국생산제조학회지, 21(2), pp.331~336 (2012), 한국생산제조학회[DOI]
  4. 권혁홍, "자동차용 일체형 유니버셜 샤프트 조인트의 냉간단조 공정 유한요소해석", 한국생산제조학회지, 20(5), pp.582~588 (2011), 한국생산제조학회
  5. M. S. Joun, "Case study on major defects in cold forging by finite element method(1)-Accuracy of forging simulation", Conference of KSTP, pp.223~227 (2011)
  6. H. J. Lee, "A Study on straightness Improvement of Cold Extrusion Processes for a Hollow Shaft in Automobile Steering System", Conference of KSMT, 17(1), pp.132~138 (2015)
  7. S. H. Min, "Optimal design of passenger A-IMS core components using multi-stage cold forging", KSAE Spring Conference, pp.39~40

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