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항공 부품 수리를 위한 DED 레이저 적층 공정 조건 및 적층 경로 최적화에 대한 연구

A Study on the Optimization of DED Additive Manufacturing Condition and Path for Repairing Aero Parts

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주제분류기계공학

초록

Additive manufacturing is a new approach to design and production. This applies in particular to processes such as repair and rework of selected components. Additive manufacturing can produce almost any shape, and from an MRO part perspective, additive manufacturing offers tremendous advantages. The special feature of additive manufacturing is that it is particularly economical for small-volume production as the number of units is irrelevant compared to the existing manufacturing process. The purpose of this study was started from the MRO point of view, and it Identify changes and respond to the Blisk It is a study on the effect of changing the conditions on the path of the toolpath and the CAM during additive manufacturing using CAM after finding suitable conditions. metal powder.The metal powder withstands various corrosive environments and age hardening occurs very slowly. Inconel 718, which can be used in various applications such as nuclear facility-related parts, aerospace, oil facilities, turbines, and valves, was used. This is SUS 316L with good high temperature strength. The variable of the laser used in the study is the laser power, and the variables on the CAM are Operation, Stepover, Pattern, etc. In the relation between laser power and feed, when feed is specified as 500mm/min, laser power of 700W was most suitable. As for the conditions on NX CAM, ADDITIVE PROFILE Stepover was 0.8mm for Operation, and Infills and Finish for Pattern. When stacking, each layer should be overlapped with the result. Therefore, the stepover should be smaller than the laser spot size and reprocessing should be done in terms of repair, so infills and finish were applied to work larger than the actual product shape.

Abstract

Additive manufacturing is a new approach to design and production. This applies in particular to processes such as repair and rework of selected components. Additive manufacturing can produce almost any shape, and from an MRO part perspective, additive manufacturing offers tremendous advantages. The special feature of additive manufacturing is that it is particularly economical for small-volume production as the number of units is irrelevant compared to the existing manufacturing process. The purpose of this study was started from the MRO point of view, and it Identify changes and respond to the Blisk It is a study on the effect of changing the conditions on the path of the toolpath and the CAM during additive manufacturing using CAM after finding suitable conditions. metal powder.The metal powder withstands various corrosive environments and age hardening occurs very slowly. Inconel 718, which can be used in various applications such as nuclear facility-related parts, aerospace, oil facilities, turbines, and valves, was used. This is SUS 316L with good high temperature strength. The variable of the laser used in the study is the laser power, and the variables on the CAM are Operation, Stepover, Pattern, etc. In the relation between laser power and feed, when feed is specified as 500mm/min, laser power of 700W was most suitable. As for the conditions on NX CAM, ADDITIVE PROFILE Stepover was 0.8mm for Operation, and Infills and Finish for Pattern. When stacking, each layer should be overlapped with the result. Therefore, the stepover should be smaller than the laser spot size and reprocessing should be done in terms of repair, so infills and finish were applied to work larger than the actual product shape.

참고문헌 (8)

  1. 강민철, "금속 적층제조기술의 국내외 개발동향과 기술적 이슈", 대한용접접합학회지, 34(4), pp.9~16 (2016), 대한용접접합학회[DOI]
  2. 신성선, "레이저 스팟 사이즈 및 공정 변수에 따른 금속분말(SUS316L) 적층 단면 특성 분석", 대한용접접합학회지, 37(5), pp.508~513 (2019), 대한용접접합학회[DOI]
  3. C. Hause, "Laser additivie manufacturing as a key enabler for the manufacture of next generation jet engine components", TWI presentation file, ~ (2012)
  4. D. D. Gu, "“Laser additive manufacturing of metallics components” materials, processes and mechanisms", International Materials Reviews, 57(3), pp.133~160 (2012)
  5. S. Mellor, "“Additive manufacturing” A frame work for implementation", International Journal of Production Economics, 149, pp.194~201 (2014)
  6. 황준호, "금속 분말의 레이저 적층 시 표면 및 단면 특성에 관한 연구", 대한용접접합학회지, 34(4), pp.17~22 (2016), 대한용접접합학회[DOI]
  7. 황준호, "공정 파라미터에 따른 금속분말(SUS316L, IN718) 레이저 적층 표면 및 단면 특성 분석", 대한용접접합학회지, 35(3), pp.28~34 (2017), 대한용접접합학회[DOI]
  8. 심은정, "선택적 레이저 용융방식 고분자 적층제조공정 시 적층조건에 따른 용융 풀 및 형상 재현성 변화에 관한 연구", 한국생산제조학회지, 30(6), pp.423~431 (2021), 한국생산제조학회[DOI]

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