본문 바로가기
KERD
논문KCI 등재

볼스터드 부품 단조품질 향상을 위한 공정 및 simulation 데이터 기반 예측 모델 개발

Development of Predictive Model Based on Process and Simulation Data to Improve Forging Quality of Ball Stud Parts

0

조회

0

다운로드

0

인용

0

참고문헌

키워드

주제분류기계공학

초록

Ball stud parts are manufactured by a cold forging process, and fastening with other parts is secured through a head part cutting process. In order to improve process quality, stabilization of the forging quality of the head is given priority. To this end, in this study, a predictive model was developed for the purpose of improving forging quality. The prediction accuracy of the model based on 450 data sets acquired from the manufacturing site was low. As a result of gradually multiplying the data set based on FE simulation, it was expected that it would be possible to develop a predictive model with an accuracy of about 95%. It is essential to build automated labeling of forging load and dimensional data at manufacturing sites, and to apply a refinement algorithm for filtering data sets. Finally, in order to optimize the ball stud manufacturing process, it is necessary to develop a quality prediction model linked to the forging and cutting processes.

Abstract

Ball stud parts are manufactured by a cold forging process, and fastening with other parts is secured through a head part cutting process. In order to improve process quality, stabilization of the forging quality of the head is given priority. To this end, in this study, a predictive model was developed for the purpose of improving forging quality. The prediction accuracy of the model based on 450 data sets acquired from the manufacturing site was low. As a result of gradually multiplying the data set based on FE simulation, it was expected that it would be possible to develop a predictive model with an accuracy of about 95%. It is essential to build automated labeling of forging load and dimensional data at manufacturing sites, and to apply a refinement algorithm for filtering data sets. Finally, in order to optimize the ball stud manufacturing process, it is necessary to develop a quality prediction model linked to the forging and cutting processes.

참고문헌 (10)

  1. A. R. Jo, "Multi-stage cold forming process for manufacturing high-strength one-body input shaft", Masterials, 14(532), pp.1~13 (2021)
  2. H. Pang, "Development of a non-isothermal forging process for hollow power transmission", J. Manufact. Process, 47, pp.22~31 (2019)
  3. T. W. Ku, "Multi-stage cold forging and experimental investigation for the outer race of constant velocity joints", Material, 49, pp.368~385 (2013)
  4. Y. H. Seo, "Development of smart cold forging die life cycle management system based on real‑time forging load monitoring", Scientific Reports, 12(13297), pp.1~14 (2022)
  5. 서영호, "빅 데이터 기반 다단 냉간 단조공정에서의 부품 품질예측 연구", 한국기계기술학회지, 23(5), pp.841~847 (2021), 한국기계기술학회[DOI]
  6. 서영호, "실시간 성형하중 계측을 통한 냉간단조 금형수명 정량예측 정밀도 향상 연구", 소성∙가공, 30(4), pp.172~178 (2021), 한국소성∙가공학회[DOI]
  7. G. Ngaile, "A tribo-testing method for high performance cold forging lubricants", Wear, 262, pp.684~692 (2007)
  8. 서영호, "Wire rod 소재 표면 인산염 처리 조건에 따른 반복 마찰계수 및 금형 수명과의 상관관계 분석", 한국기계기술학회지, 24(4), pp.690~697 (2022), 한국기계기술학회[DOI]
  9. 장동률, "결정 트리 기반 학습 모형을 이용한 미술품 경매 가격 예측", 경영학연구, 50(2), pp.357~381 (2021), 한국경영학회[DOI]

관련 논문AI추천

이 간행물의 다른 논문 (33건)