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제약이론을 기반으로 한 최적제품조합 의사결정 지원 방법론 및 시스템

Decision Supporting Methodology and System Based on Theory of Constraints for Optimal Product Portfolio Strategy in Shipbuilding Industry

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주제분류조선공학

초록

Shipbuilding is a typical ‘build to order’ industry. It has a business model that generates revenues from building various ships and offshoreproducts in accordance with owner’s requirements at each production stage. Under uncertainty in shipping market, it is very essential for the shipbuilderto prepare the fast and competitive decision for product portfolio strategy in order to maximize contribution margin by exploiting production facilities and constraints. In this study, we introduce the unique decision supporting methodology for the optimal product portfolio sets based on Theory of Constraints(TOC). This methodology is established by adopting the concept of Drum Buffer Rope(DBR) in constraints planning and Throughput Accounting (TA) in management accounting of TOC. In addition, Decision Supporting System(DSS) is implemented. This DSS system provides a throughput estimator with reflecting the cost structure of shipbuilding industry and a resource simulator built on heuristic algorithms to operate major constraint-resources in shipyard such as dock, quay and pre-erection area etc. Several examples are presented to show that the proposed methodology and system can effectively support the strategic decision-making process of a global shipbuilding company.

Abstract

Shipbuilding is a typical ‘build to order’ industry. It has a business model that generates revenues from building various ships and offshoreproducts in accordance with owner’s requirements at each production stage. Under uncertainty in shipping market, it is very essential for the shipbuilderto prepare the fast and competitive decision for product portfolio strategy in order to maximize contribution margin by exploiting production facilities and constraints. In this study, we introduce the unique decision supporting methodology for the optimal product portfolio sets based on Theory of Constraints(TOC). This methodology is established by adopting the concept of Drum Buffer Rope(DBR) in constraints planning and Throughput Accounting (TA) in management accounting of TOC. In addition, Decision Supporting System(DSS) is implemented. This DSS system provides a throughput estimator with reflecting the cost structure of shipbuilding industry and a resource simulator built on heuristic algorithms to operate major constraint-resources in shipyard such as dock, quay and pre-erection area etc. Several examples are presented to show that the proposed methodology and system can effectively support the strategic decision-making process of a global shipbuilding company.

참고문헌 (9)

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  3. Goldratt E.M., "The Haystack syndrome Sifting Information Out of the Data Ocean" (1990), North River Press.
  4. Kee R., "The sufficiency of product and variable costs for production-related decision when economies of scope are present", International Journal of Production Economies, 114, pp.682~696 (2008)
  5. Kevin J.W., "The evolution of a management philosophy: The theory of constraints", Journal of Operations Management, 25(2), pp.383~402 (2007)
  6. 이춘재, "조선소 옥외 물류의 이산 사건 시뮬레이션에 관한 연구", 대한조선학회 논문집, 44(6), pp.647~656 (2007), 대한조선학회
  7. 송영주, "시뮬레이션 기반 조선소 레이아웃 설계 시스템 개발", 대한조선학회 논문집, 45(4), pp.441~454 (2008), 대한조선학회
  8. 송영주, "시뮬레이션을 이용한 블록조립 공정 능력 분석", 대한조선학회 논문집, 46(1), pp.78~86 (2009), 대한조선학회
  9. "Decision support system"[URL]

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