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다분할 해석법에 의한 장형코일의 곡가공 연구

A Study of Bending Using Long Type Coil by Discrete Method

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주제분류조선공학

초록

The induction heating is more efficient for a plate bending because of its easy operation and control of working parameters, compared with the heating by a gas torch. The existing axis symmetric analysis method could neither handle initial curved plates nor be used in the optimization of coil shapes because of its limit of an axis symmetric coil shape. But the proposed method using some discrete part models and analysis processes could overcome these difficulties and show more accurate results in temperatures and deflections of flat or curved plates with initial curvature than those in the existing axis symmetric analysis method. This method is composed of the multi-disciplinary analyses such as an electro magnetic analysis, a heat transfer analysis and a deformation analysis based on inherent strain approach per each step. Traditionally, the coil shape in the induction heating is circular shape and it needs the moving process along heating lines. To overcome this, the 'Long Type Coil' with some linear parallel coils was proposed. It did not need the moving process along heating lines and reduced the heating process time. The results of experiments were compared with those of the simulation.

Abstract

The induction heating is more efficient for a plate bending because of its easy operation and control of working parameters, compared with the heating by a gas torch. The existing axis symmetric analysis method could neither handle initial curved plates nor be used in the optimization of coil shapes because of its limit of an axis symmetric coil shape. But the proposed method using some discrete part models and analysis processes could overcome these difficulties and show more accurate results in temperatures and deflections of flat or curved plates with initial curvature than those in the existing axis symmetric analysis method. This method is composed of the multi-disciplinary analyses such as an electro magnetic analysis, a heat transfer analysis and a deformation analysis based on inherent strain approach per each step. Traditionally, the coil shape in the induction heating is circular shape and it needs the moving process along heating lines. To overcome this, the 'Long Type Coil' with some linear parallel coils was proposed. It did not need the moving process along heating lines and reduced the heating process time. The results of experiments were compared with those of the simulation.

참고문헌 (5)

  1. Ko, D.E., "Realtime Simulation of Deformation due to Line Heating for Automatic Hull Forming System", Journal of the Society of Naval Architectures of Korea, 36(4), pp.116~127 (1999)
  2. 장창두, "선상가열 판변형 해석을 위한 고유변형도 영역의 결정법", 대한조선학회 논문집, 39(1), pp.9~89 (2002), 대한조선학회
  3. Kim, H.K., "Simulator of Line Heating by High Frequency Induction Heating", 박사, pp.2002
  4. Lee, Y,H,, "Development of the Induction Heating Machine and Analysis Program for a Plate Bending", 박사, pp.2006
  5. 이영화, "1차곡을 갖는 판의 곡가공을 위한 유도가열 시뮬레이터의 개발·", 대한조선학회 논문집, 42(3), pp.241~248 (2005), 대한조선학회

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