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열간가공의 변형에 미치는 곡률의 영향에 관한 연구

Effect of Curvature on Deformation caused by Thermal Plate Forming

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주제분류해양공학

초록

This study had the goal of investigating the effect of the curvature along the heating line on the transverse angular distortion of plates having an initial curvature from line heating. A thermo-elasto-plastic analysis was carried out using 54 models with various radii of curvature,plate thicknesses, and heating speeds. The results show the effect of the curvature along the heating line on the angular distortion in relation to changes in the magnitudes of the curvature, heating speed, and plate thickness. The present numerical results show that the time history of the angular distortion after cooling and reaching the final deformed shape for a plate having an initial curvature is quite different from that of a flat plate. This emphasized the importance of considering the curvature effect on the transverse angular distortion. From the viewpoint of the curvature effect on the deformation, it has been seen that the curvature does not affect the transverse shrinkage. In this study the predicting formula for the transverse angular distortion was derived through a regression analysis. It showed that as the curvature increased, the angular distortion was reduced because of the higher bending rigidity at the same heat input parameter, and the peak points moved toward the origin as the curvature increased.

Abstract

This study had the goal of investigating the effect of the curvature along the heating line on the transverse angular distortion of plates having an initial curvature from line heating. A thermo-elasto-plastic analysis was carried out using 54 models with various radii of curvature,plate thicknesses, and heating speeds. The results show the effect of the curvature along the heating line on the angular distortion in relation to changes in the magnitudes of the curvature, heating speed, and plate thickness. The present numerical results show that the time history of the angular distortion after cooling and reaching the final deformed shape for a plate having an initial curvature is quite different from that of a flat plate. This emphasized the importance of considering the curvature effect on the transverse angular distortion. From the viewpoint of the curvature effect on the deformation, it has been seen that the curvature does not affect the transverse shrinkage. In this study the predicting formula for the transverse angular distortion was derived through a regression analysis. It showed that as the curvature increased, the angular distortion was reduced because of the higher bending rigidity at the same heat input parameter, and the peak points moved toward the origin as the curvature increased.

참고문헌 (9)

  1. 이박인, "열간가공에 의한 강판의 곡 가공 자동화 시스템", 대한조선학회 논문집, 39(2), pp.5~44 (2002), 대한조선학회
  2. 이장현, "유한요소해석과 다변수해석에 의한 선상가열 변형관계식", 대한조선학회 논문집, 39(2), pp.9~80 (2002), 대한조선학회
  3. 이주성, "선상가열법에 의한 강판의 곡가공 자동화 시스템(III)", 대한조선학회논문집, 34(2), pp.85~89 (1997)
  4. 이주성, "강판의 곡가공 자동화를 위한 수치제어 시스템의 개발", 한국해양공학회지, 17(1), pp.72~79 (2003), 한국해양공학회
  5. 임동용, "강판의 선상가열시 변형량 예측 모델의 개발", 석사, pp.2003
  6. 장창두, "선상가열 판변형 해석을 위한 고유변형도 영역의 결정법", 대한조선학회 논문집, 39(1), pp.9~89 (2002), 대한조선학회
  7. Son, K.J., "Analysis of angular distortion in line-heating", INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES, 49(10), pp.1122~1129 (2007), PERGAMON-ELSEVIER SCIENCE LTD
  8. Terasaki, T, "Study on Transverse Shrinkage and Angular Distortion Generated by Line Heating", J. Society of Naval Architecture of Japan, 193, pp.65~74 (2002)
  9. Ueda, Y., "Development of Computer Aided Process Planing System for Plate Bending by Line Heating (1st Report)", J. of the Society of Naval Architects of Japan, 170, pp.577~586 (1991)

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