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Present status and prospects of thermal barrier coating materials: A review

Jing Zhang|Yan Li|Zhe Lu|Yeon-Gil Jung|Jiahang Liu|Yanwen Zhou|Guanlin Lyu|Yiyong Wang
청정에너지연구소 (Clean-Energy Research Institute)|2024.10|Journal of Ceramic Processing Research|제25권 제5호|pp. 875-903|DOI 10.36410/jcpr.2024.25.5.875

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키워드

Review.Thermal barrier coatingDoping modificationThermophysical propertiesCeramic material
주제분류재료공학

초록

Thermal barrier coatings (TBCs) are a surface technology applied to the hot parts of turbine engines by depositing on thesurface of nickel-based high-temperature alloys to reduce the surface temperature of the substrate. However, the continualpursuit of higher service temperatures can lead to degradation, delamination, and premature failure of surface coatings. Tomeet the future service requirements of advanced thermal barrier coating systems, it is necessary to develop new ceramicmaterials. This work summarized the research progress of advanced thermal barrier coatings ceramic materials in recentyears, including ZrO2-based ceramic materials, A2B2O7-type ceramic materials, rare-earth phosphates, rare-earth hafnates,yttrium aluminum garnet, perovskite oxides, magnetoplumbite compounds, high-entropy ceramics, rare-earth tantalates,rare-earth niobates, and rare-earth silicates. The structures and properties of various materials were summarized, andthe advantages and shortcomings were described. Finally, the development directions of advanced thermal barrier coatingmaterials were envisioned to guide the development of new thermal barrier coatings.

Abstract

Thermal barrier coatings (TBCs) are a surface technology applied to the hot parts of turbine engines by depositing on thesurface of nickel-based high-temperature alloys to reduce the surface temperature of the substrate. However, the continualpursuit of higher service temperatures can lead to degradation, delamination, and premature failure of surface coatings. Tomeet the future service requirements of advanced thermal barrier coating systems, it is necessary to develop new ceramicmaterials. This work summarized the research progress of advanced thermal barrier coatings ceramic materials in recentyears, including ZrO2-based ceramic materials, A2B2O7-type ceramic materials, rare-earth phosphates, rare-earth hafnates,yttrium aluminum garnet, perovskite oxides, magnetoplumbite compounds, high-entropy ceramics, rare-earth tantalates,rare-earth niobates, and rare-earth silicates. The structures and properties of various materials were summarized, andthe advantages and shortcomings were described. Finally, the development directions of advanced thermal barrier coatingmaterials were envisioned to guide the development of new thermal barrier coatings.

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