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A review on the failure behavior and countermeasures of thermal barrier coatings

Jing Zhang|Zhe Lu|Jiahang Liu|Yanwen Zhou|Guanlin Lyu
청정에너지연구소 (Clean-Energy Research Institute)|2023.04|Journal of Ceramic Processing Research|제24권 제2호|pp. 285-307|DOI 10.36410/jcpr.2023.24.2.285

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참고문헌

키워드

CountermeasuresThermal barrier coatingsFailure behaviorBond coatCeramic layer
주제분류재료공학

초록

Thermal barrier coatings are widely used in high-temperature components in aircraft thrusters, power generation, and marineengines, enabling gas turbines to operate at elevated temperatures for extended periods by reducing the superalloys' surfacetemperature. During service, high-temperature oxidation, hot corrosion, and sintering occur inside the thermal barriercoatings, resulting in changes in the macro and microstructure of the coatings, and thermal-mechanical propertiesdegradation, eventually leading to coating failure. The main factors that lead to the failure of thermal barrier coatings andaffect the life of thermal barrier coatings are reviewed, including the formation of thermally grown oxides on the surface ofthe bond coat, the corrosion caused by the deposits on the surface of the coating and the sintering of the high-temperatureceramic layer, and the failure mechanism of the coating is analyzed. The countermeasures to prolong the service life of coatingsare reviewed from thermal barrier coating materials, coating structure, coating preparation methods, and post-treatment.

Abstract

Thermal barrier coatings are widely used in high-temperature components in aircraft thrusters, power generation, and marineengines, enabling gas turbines to operate at elevated temperatures for extended periods by reducing the superalloys' surfacetemperature. During service, high-temperature oxidation, hot corrosion, and sintering occur inside the thermal barriercoatings, resulting in changes in the macro and microstructure of the coatings, and thermal-mechanical propertiesdegradation, eventually leading to coating failure. The main factors that lead to the failure of thermal barrier coatings andaffect the life of thermal barrier coatings are reviewed, including the formation of thermally grown oxides on the surface ofthe bond coat, the corrosion caused by the deposits on the surface of the coating and the sintering of the high-temperatureceramic layer, and the failure mechanism of the coating is analyzed. The countermeasures to prolong the service life of coatingsare reviewed from thermal barrier coating materials, coating structure, coating preparation methods, and post-treatment.

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