열차폐 코팅 두께에 따른 열적 내구성 평가
Thermal Durability Evaluation for the Coating Thickness of Thermal Barrier Coatings
0
조회
0
다운로드
0
인용
0
참고문헌
키워드
초록
The effects of the coating thickness on the thermal stability of thermal barrier coatings (TBCs) were investigated using furnace cyclic thermal fatigue (FCTF) tests. A bond coat with a double-layer structure was deposited on stainless steel (SUS 304) using a high-velocity oxygen fuel (HVOF) and air plasma spray (APS) method with Ni-Cr-based MCrAlY feedstock powder. The top coat was applied onto the bond coat using APS with yttria-stabilized zirconia (YSZ). After a FCTF test at 1100 ℃ for 1143 cycles, the microstructure in the TBCs specimen showed a good condition without cracking and delamination. In contrast, the bond coat was partially oxidized, and a thermally grown oxide (TGO) layer was observed at the interface between the top and the bond coats. For TBCs with a thinner top coat and a thicker bond coat, a thicker TGO layer was formed. However, increasing the thickness of the top coat decreased the bond coat thickness.
Abstract
The effects of the coating thickness on the thermal stability of thermal barrier coatings (TBCs) were investigated using furnace cyclic thermal fatigue (FCTF) tests. A bond coat with a double-layer structure was deposited on stainless steel (SUS 304) using a high-velocity oxygen fuel (HVOF) and air plasma spray (APS) method with Ni-Cr-based MCrAlY feedstock powder. The top coat was applied onto the bond coat using APS with yttria-stabilized zirconia (YSZ). After a FCTF test at 1100 ℃ for 1143 cycles, the microstructure in the TBCs specimen showed a good condition without cracking and delamination. In contrast, the bond coat was partially oxidized, and a thermally grown oxide (TGO) layer was observed at the interface between the top and the bond coats. For TBCs with a thinner top coat and a thicker bond coat, a thicker TGO layer was formed. However, increasing the thickness of the top coat decreased the bond coat thickness.
참고문헌 (18)
- Padture, N. P., "Thermal Barrier Coatings for Gas-Turbine Engine Applications", Science, 296, pp.280~284 (2002)
- Evans, A. G., "Mechanisms controlling the durability of thermal barrier coatings", Prog Mater Sci, 46, pp.505~553 (2001)
- Gell, M., "Bond Strength, Bond Stress and Spallation Mechanisms of Thermal Barrier Coatings", Surf Coat Technol, 120-121, pp.53~60 (1999)
- Hada, S., "Test Results of the World's First 1, 600℃ J-series Gas Turbine", Mitsubishi Heavy Technology Review, 49(1), pp.18~23 (2012)
- Kim, M. T., "In situ deposition behavior of SiO2 on YSZ-TBC-coated IN738LC during a burner rig test", Surf Coat Technol, 206, pp.4539~4545 (2012)
- Miller, R. A., "Current Status of Thermal Barrier Coatings—an Overview", Surf Coat Technol, 30, pp.1~11 (1987)
- Meier, S. M., "The Evolution of Thermal Barrier Coatings in Gas Turbine Engine Applications", J Eng Gas Turbines Power, 116, pp.250~257 (1994)
- Clarke, D. R., "Materials Design for the Next Generation Thermal Barrier Coatings", Annu Rev Mater Res, 33, pp.383~417 (2003)
- Miller, R. A., "Thermal Barrier Coatings for Aircraft Engines: History and Directions", J Therm Spray Technol, 6, pp.35~ (1997)
- Bose, S., "Thermal Barrier Coating Experience in Gas Turbine Engines at Pratt & Whitney", J Therm Spray Technol, 6, pp.99~104 (1997)
- Jones, R. L., "Metallurgical and Ceramic Protective Coatings" (1996), Chapman and Hall
- Hu, Z. C., "Influence of internal oxidation of the bond-coat on the residual stress around the TGO and failure modes the APS-TBCs: Afinite element simulation study", Ceramics International, 47, pp.5364~5373 (2021)
- Lu, Z., "Thermal Fatigue Behavior of Air-Plasma Sprayed Thermal Barrier Coating with Bond Coat Species in Cyclic Thermal Exposure", Maerials, 6, pp.3387~3403 (2013)
- Wang, C., "Optimaixed Functionally Graded La2Zr2O7", 8YSZ Thermal Barrier Coatings Fabricated By Suspension Plasma Spraying, 2015, pp.649(15), 1182~1190
- Song, D., "Microstructure Design for Blended Feedstock and its Thermal Durability in Lanthanum Zirconate Based Thermal Barrier Coatings", Surf Coat Technol, 308(25), pp.40~49 (2016)
- 박현명, "Thermal Durability of Thermal Barrier Coatings in Furnace Cyclic Thermal Fatigue Test: Effects of Purity and Monoclinic Phase in Feedstock Powder", 한국세라믹학회지, 55(6), pp.608~617 (2018), 한국세라믹학회
- 이승수, "경사화 두께를 갖는 열차폐 코팅의 열적 내구성 평가", 한국산학기술학회논문지, 21(8), pp.248~255 (2020), 한국산학기술학회[DOI]
- Sung-Hoon Jung, "Effects of Composition, Structure Design, and Coating Thickness of Thermal Barrier Coatings on Thermal Barrier Performance", 한국세라믹학회지, 53(6), pp.689~699 (2016), 한국세라믹학회
