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2.5MW 풍력발전기 기어박스 동특성 연구

Study of Dynamic Characteristics of 2.5-MW Wind Turbine Gearbox

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초록

In this study, a gearbox and blade were modeled in the MASTA program, and the housing and carrier components were modeledusing a finite element method. Using substructure synthesis, all the components were combined and used to establish a vibration model of a2.5-MW wind turbine gearbox. In addition, the safety displacement factor was evaluated using an AGMA data sheet about bearing’s outer race forthe input shaft and output shaft. As a result, the bearing’s outer race for the input shaft, and the radial and axial responses were satisfied by the1st and 2nd planetary gears and the 3nd helical gear transmission error(TE), respectively. However, theoutput shaft support bearing’s outer raceresponses were not satisfied with the radial response by the 2nd TE and axial response by the 3rd TE. To reduce the vibration, tooth modificationwas needed. After profile tooth modification, at the outer race of the output shaft support bearing, the radial response was reduced by approximately20μm, and the axial response was reduced by approximately 6μm.

Abstract

In this study, a gearbox and blade were modeled in the MASTA program, and the housing and carrier components were modeledusing a finite element method. Using substructure synthesis, all the components were combined and used to establish a vibration model of a2.5-MW wind turbine gearbox. In addition, the safety displacement factor was evaluated using an AGMA data sheet about bearing’s outer race forthe input shaft and output shaft. As a result, the bearing’s outer race for the input shaft, and the radial and axial responses were satisfied by the1st and 2nd planetary gears and the 3nd helical gear transmission error(TE), respectively. However, theoutput shaft support bearing’s outer raceresponses were not satisfied with the radial response by the 2nd TE and axial response by the 3rd TE. To reduce the vibration, tooth modificationwas needed. After profile tooth modification, at the outer race of the output shaft support bearing, the radial response was reduced by approximately20μm, and the axial response was reduced by approximately 6μm.

참고문헌 (16)

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  2. Chowdhury, I, "Computation of Rayleigh Damping Coefficients for Large Systems", Electronic Journal of Geotechnical Engineering, 8 (2003)
  3. Craig. R.R, "Coupling of Substructure for Dynamic Analysis", American Institute of Aeronautics and Astronautics, 6, pp.1313~1319 (1968)
  4. Heier, S, "Grid Integration of Wind Energy Conversion System" (2006), John Wiley & Son
  5. 이형우, "2.5MW 풍력발전기 기어박스 치형수정", 한국생산제조학회지, 23(2), pp.109~117 (2014), 한국생산제조학회[DOI]
  6. Hurty. W.C, "Vibrations of Structural Systems by Component Mode Systhesis", Journal of the Engineering Mechanics Division, pp.86~ (1960)
  7. ISO, "ISO 6336-1-Calculation of Load Capacity of Spurand Helical Gears-part1:Basic Principles", Introduction and General Influence Factors, ~ (2006)
  8. An Extended Model for Determining Dynamic Loads in Spur Gearing, "Kasuba. R", American Society of Mechanical Engineers, ~, pp.paper80-C2 (1980), DET-90
  9. 김정수, "풍력발전기 증속기에 전달되는 풍하중 변동특성 연구", 한국마린엔지니어링학회지, 36(2), pp.267~275 (2012), 한국마린엔지니어링학회
  10. 김정수, "풍력발전시스템의 진동특성", 한국마린엔지니어링학회지, 35(6), pp.786~795 (2011), 한국마린엔지니어링학회
  11. MAAG, "MAAG Gear Book" (1990), MAAG Gear-Wheel Company
  12. 박노길, "풍력발전기용 기어트레인의 특성에 관한 연구", 한국마린엔지니어링학회지, 34(6), pp.806~815 (2010), 한국마린엔지니어링학회
  13. Peeters, J, "Simulation of Dynamic Drive Train Load in a Wind Turbine", pp.2006
  14. SMT(Smart Manufacturing Technology), "MASTA version 5", MASTA version 5.1 Advanced Training Manual, 1~45 (2010)
  15. Todorov, M, "Modal Properties of Drive Train in Horizontal-axis Wind Turbine", Proceedings of International Conference on Innovations-Recent Trends and Challenges in Mechatronics, 3, pp.160~168 (2011)
  16. Vanhollebeke, F, "Combining Multibody and Acoustic Simulation Models for Wind Turbine Gearbox NVH Optimisation", International Conference on Noise and Vibration Engineering, pp.4453~4467 (2012)

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